China Professional OEM Gearbox Made by Sand Casting Iron/Steel with CNC Machining for Truck/Machinery comer gearbox

Product Description

Merchandise Description

Item Truck Transmission Parts
Floor Treatment method Sand Blast, Electrophoretic
Surface area Roughness Ra0.05∼Ra50, Is dependent on Customer’s Needs
Regular GB, ASTM
Certification CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015
Casting Sort Materials Sand
Casting Kind Utilization Depend Disposable
Machining Tolerance

Comprehensive Images

Item Parameters

Specification According to customer’s drawing or sample.
Casting Weight 0.1KG-3Tons
Casting Normal ISO ,DIN, AISI, ASTM, BS, JIS, and so forth. 
Casting Tolerance CT7-CT8.
Surface Roughness Ra0.05-Ra50.
Warmth Remedy Normalizing, Annealing, Quenching, Tempering, etc.
Casting Substance High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless metal, Carbon steel.
Casting Approach Sand Casting Iron primarily based coated sand
Coated sand
Clay sand
Resin sand
Investment Casting
Lost Foam Casting
Vacuum procedure casting
Surface Preparing Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Sharpening, Electrophoresis, Machining, and so forth.
Inspection Products Test gear: Spectrum Analyzer, Hexagon CMM, Hardness examination products, Tension examination device, E-coating tests equipments, Metalloscope.
Dimension Inspection Coordinate Measuring Machine (CMM), Calipers, Top Gauge, Micrometer Calipers, Inside of Caliper Gauge, Angle and R Gauge, tailored gauge, and so forth.
Merchandise software Our merchandise are extensively utilized in many industries, this kind of as vehicle, truck, train, railway, physical fitness gear, agricultural equipment, mining equipment, petroleum machinery, engineering machinery, shipbuilding, building and other electricity products.
Sample creation cycle 30-45 Operating times.
Drawing Sort Customer to Offer Drawing

Certifications

 

Firm Profile

Set up in 1980, Sino Sector and Trade Co., Ltd. (hereinafter referred to “SITC”) is a foremost manufacturer of casting parts in China. Being 1 of key suppliers of vehicle/Machinery components for auto manufacturers spreaded all in excess of the world, the organization is commited to offer you higher top quality items with aggressive rates and superb services worldwide, and focus on producing high price for consumers.
Headquartered in HangZhou City, ZheJiang Province, P.R. China, the business wholly owns a subsidiary Generation Manufacturing unit named “HangZhou Xihu (West Lake) Dis.n Pricision Equipment Manufacture Co., Ltd.”, which has superior manufacturing products, perfect and effective high quality assurance method, ideal detection indicates, rich complex pressure. Its purpose is “creating an amazing manufacturer, high quality first, buyer very first, and reputation first”.
SITC is a member of China Foundry Association, and the member unit of China International Chamber of Commerce. More than 40 many years knowledge in casting business, with sixty seasoned technological engineers and 800 expert workers, the firm’s purpose is to leverage its very first-mover edge in this area to assist international low-carbon economic advancement. We are agile and fast to respond to marketplace dynamics, satisfy the evolving requirements of, and provide best resolution to, our clients.
We have handed the “ISO 9001″ and ” IATF 16949″ International Good quality Administration System Certification, OEM & ODM service is obtainable.

Our Rewards

1. A senior engineering technological team with special skills and prosperous expertise for over 40 many years in product design and style, casting, and machining fields. 
two. Based mostly on buyer demands, in the starting of item improvement, provide a solution, goods style, by structural ingredient created to casting parts, improve product design and style, then minimize charges and generating more value for consumers.  
3. Have specific technology and skill to fix and take care of unique materials, unique framework, unique defect and unique processing. 
4. Use casting simulation examination program software program, try out our ideal to guarantee the accomplishment of one particular-time trial sample.
5. Innovative screening equipments in the industry, and rigid good quality control method, to make sure us constantly, stably to offer high-quality goods for clients. 
six. Carrying out ISO9001 and IATF16949 good quality management program, guarantee of the good quality. 
seven. China FAW/FOTON/SINOTRUK/SANY specified supplier on customization of car components.
8. Customer’s desire is our pursuit. We adhere to the high quality administration philosophy that “Starting from the client demands and ending with their satisfaction, focusing on buyer demands and exceeding their expectations”. 
9. Inquiry, quality complaints and E-mail reaction can be swiftly and effectively feedback inside 24 several hours. 
10. As a expert manufacturer specializing in the style, advancement, manufacture and marketing and advertising in the foundry business, we have been giving large quality casting merchandise around the world for much more than 40 years.

US $5-8
/ Piece
|
300 Pieces

(Min. Order)

###

Type: Clay Wet Sand
Casting Method: Directional Crystallization
Sand Core Type: Resin Sand Core
Application: Auto Parts
Machining: CNC Machining
Material: Ductile Iron/Nodular Iron/Grey/Gray Iron/Steel

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Truck Transmission Parts
Surface Treatment Sand Blast, Electrophoretic
Surface Roughness Ra0.05Ra50, Depends on Customer’s Requirements
Standard GB, ASTM
Certification CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015
Casting Form Material Sand
Casting Form Usage Count Disposable
Machining Tolerance +/-0.01mm
Casting Metal Ductile Iron/Carbon Steel/Alloy Steel.
Coating Electrophoretic Paint
Annual Supply 1000000 Pieces
Product Application Forklift, Automobile, Truck, Train, Railway, etc
Machining Method CNC Machining, Milling, Drilling, Boring, etc
Transport Package Wooden Case
Specification 0.1KG-3Tons
Trademark OEM
Origin Rizhao, China
Loading Port Rizhao or Qingdao Port
HS Code 8486909000

###

Specification According to customer’s drawing or sample.
Casting Weight 0.1KG-3Tons
Casting Standard ISO ,DIN, AISI, ASTM, BS, JIS, etc. 
Casting Tolerance CT7-CT8.
Surface Roughness Ra0.05-Ra50.
Heat Treatment Normalizing, Annealing, Quenching, Tempering, etc.
Casting Material High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon steel.
Casting Process Sand Casting Iron based coated sand
Coated sand
Clay sand
Resin sand
Investment Casting
Lost Foam Casting
Vacuum process casting
Surface Preparation Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, etc.
Inspection Equipment Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension test machine, E-coating testing equipments, Metalloscope.
Dimension Inspection Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, customized gauge, etc.
Product application Our products are widely used in many industries, such as automobile, truck, train, railway, fitness equipment, agricultural machinery, mining machinery, petroleum machinery, engineering machinery, shipbuilding, construction and other power equipment.
Sample production cycle 30-45 Working days.
Drawing Type Customer to Provide Drawing
US $5-8
/ Piece
|
300 Pieces

(Min. Order)

###

Type: Clay Wet Sand
Casting Method: Directional Crystallization
Sand Core Type: Resin Sand Core
Application: Auto Parts
Machining: CNC Machining
Material: Ductile Iron/Nodular Iron/Grey/Gray Iron/Steel

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Truck Transmission Parts
Surface Treatment Sand Blast, Electrophoretic
Surface Roughness Ra0.05Ra50, Depends on Customer’s Requirements
Standard GB, ASTM
Certification CE, RoHS, ISO 9001:2000, ISO 9001:2008, CE, RoHS, IATF16949 ISO9001:2015
Casting Form Material Sand
Casting Form Usage Count Disposable
Machining Tolerance +/-0.01mm
Casting Metal Ductile Iron/Carbon Steel/Alloy Steel.
Coating Electrophoretic Paint
Annual Supply 1000000 Pieces
Product Application Forklift, Automobile, Truck, Train, Railway, etc
Machining Method CNC Machining, Milling, Drilling, Boring, etc
Transport Package Wooden Case
Specification 0.1KG-3Tons
Trademark OEM
Origin Rizhao, China
Loading Port Rizhao or Qingdao Port
HS Code 8486909000

###

Specification According to customer’s drawing or sample.
Casting Weight 0.1KG-3Tons
Casting Standard ISO ,DIN, AISI, ASTM, BS, JIS, etc. 
Casting Tolerance CT7-CT8.
Surface Roughness Ra0.05-Ra50.
Heat Treatment Normalizing, Annealing, Quenching, Tempering, etc.
Casting Material High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon steel.
Casting Process Sand Casting Iron based coated sand
Coated sand
Clay sand
Resin sand
Investment Casting
Lost Foam Casting
Vacuum process casting
Surface Preparation Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, etc.
Inspection Equipment Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension test machine, E-coating testing equipments, Metalloscope.
Dimension Inspection Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, customized gauge, etc.
Product application Our products are widely used in many industries, such as automobile, truck, train, railway, fitness equipment, agricultural machinery, mining machinery, petroleum machinery, engineering machinery, shipbuilding, construction and other power equipment.
Sample production cycle 30-45 Working days.
Drawing Type Customer to Provide Drawing

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China Professional OEM Gearbox Made by Sand Casting Iron/Steel with CNC Machining for Truck/Machinery     comer gearbox	China Professional OEM Gearbox Made by Sand Casting Iron/Steel with CNC Machining for Truck/Machinery     comer gearbox
editor by czh 2022-12-22