Tag Archives: 3v dc motor

China OEM CHINAMFG MD012012-216 3V 5V 12V DC Gear Motor Low Rpm 12mm High Torque Gear Motor with Encoder vacuum pump

Product Description

12MM DC Planetary plastic dc Gear Motor
 

Product Description

above specifications just for reference and customizable according to requirements.

motor specifications:12mm motor
motors (optional) brushless dc motor,brushed dc motor,stepper motor,coreless motor
voltage(optional) 3-24v
input speed <=30000rpm
current 250mA max

performance Data:12mm Planetary Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor
Model Rated Speed Max Speed Max Rated Torque Max Instant Torque Reduction Ratio Gearbox Length Overall Length
  rpm rpm gf.cm gf.cm   mm mm
MD012012-4 1875 7500 300 1000 4 12.4 32.4
MD012012-6 1250 5000 300 1000 6 12.4 32.4
MD012012-16 469 1875 1000 3000 16 16.2 36.2
MD012012-24 313 1250 1000 3000 24 16.2 36.2
MD012012-36 208 833 1000 3000 36 16.2 36.2
MD012012-64 117 469 1500 4500 64 20 40
MD012012-96 78 313 1500 4500 96 20 40
MD012012-144 52 208 1500 4500 144 20 40
MD012012-216 35 139 1500 4500 216 20 40
MD012012-256 29 117 2000 5000 256 23.8 43.8
MD012012-384 20 78 2000 5000 384 23.8 43.8
MD012012-576 13 52 2000 5000 576 23.8 43.8
MD012012-864 9 35 2000 5000 864 23.8 43.8
MD012012-1296 6 23 2000 5000 1296 23.8 43.8
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required.

Please let us know your requirements and we will provide you with micro transmission solutions.
 

Product details show:

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control, Driving
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

|

gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China OEM CHINAMFG MD012012-216 3V 5V 12V DC Gear Motor Low Rpm 12mm High Torque Gear Motor with Encoder   vacuum pump	China OEM CHINAMFG MD012012-216 3V 5V 12V DC Gear Motor Low Rpm 12mm High Torque Gear Motor with Encoder   vacuum pump
editor by CX 2024-05-16

China manufacturer CHINAMFG 6mm Low Rpm 3V DC Micro Gear Stepper Motor with Small Gearbox vacuum pump connector

Product Description

 

 

Product Description

Model:  ZWBMD006006-711
Rated Voltage: 3V
No Load Speed: 26rpm
No load current: 40mA
Rated Speed: 22rpm
Rated Current: 100mA
Rated Torque: 296.9g.cm
Overall Length : 30.9mm
Rated Torque of Gear Box: 330g.cm
Instant Torque of Gear Box: 800g.cm
Gear Ratio: 711:1
Gear Box Length: 16.9mm
 

Specifications:

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD006006-110 3.0 166 37 140 100 54.3 5.33 28.5 330 800 110.6 14.5
ZWBMD006006-148 3.0 124 37 105 100 72.8 7.14 28.5 330 800 148.1 14.5
ZWBMD006006-198 3.0 93 37 78 100 97.5 9.56 28.5 330 800 198.4 14.5
ZWBMD006006-266 3.0 69 37 58 100 130.5 12.80 28.5 330 800 265.7 14.5
ZWBMD006006-531 3.0 35 40 29 100 221.7 21.74 30.9 330 800 530.8 16.9
ZWBMD006006-711 3.0 26 40 21 100 296.9 29.12 30.9 330 800 711.0 16.9
ZWBMD006006-952 3.0 19 40 16 95 330 32.36 30.9 330 800 952.2 16.9
ZWBMD006006-1275 3.0 14 40 12 85 330 32.36 30.9 330 800 1275.2 16.9
ZWBMD006006-1708 3.0 11 40 10 75 330 32.36 30.9 330 800 1707.9 16.9

above specifications just for reference and customizable according to requirements.

Please let us know your requirements and we will provide you with micro transmission solutions.

2D Drawing

Detailed Photos

 

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

 

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 2
Samples:
US$ 90/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China manufacturer CHINAMFG 6mm Low Rpm 3V DC Micro Gear Stepper Motor with Small Gearbox   vacuum pump connector	China manufacturer CHINAMFG 6mm Low Rpm 3V DC Micro Gear Stepper Motor with Small Gearbox   vacuum pump connector
editor by CX 2024-05-09

China Custom 2.4V 3V DC Electric Motor 6V DC Gear Motor Waterproof DC Motor for Door Lock vacuum pump

Product Description

Note:

The specifications can be designed according to the customer’s requirements!

Application:

Electric Drill, Screwdriver, Scanners, Printers, Vending Machine, Window Curtain, Coffee Machine, Electric Lock, etc.

Parameter:

 

Number of stages 3 4 5
Gear ratio i 10 50 210
  1 3.0 35 35 27 0.25 80 70 1.2 250
D 3.0 110 50 91 0.14 150 130 1.0 650
D122-57150 2.4 300 60 240 0.07 250 170 0.4 1000
D122-05718 3.0 50 60 40 0.4 250 170 2.2 1000

About Us:

We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold gears, gear shaft, gearbox, and planetary gearbox assembling.

Work-flow:

Certificate:
RoHS, CE, and more…

Service:

ODM & OEM
Gearbox design and development

Package&Ship:

Carton, pallet, or what you want
The delivery time is about 30-45 days.

Customer’s Visiting:

FAQ:

1. Can you custom gearbox?
YES.

2. DO you provide the sample?
YES.

3. Do you provide technical support?
YES

4. Do you have a factory?
Yes, we are a professional manufacturer.

5. Can I come to your company to visit?
YES /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Power Tools
Operating Speed: Low Speed
Function: Control, Driving
Casing Protection: Protection Type
Structure and Working Principle: Brush
Certification: ISO9001, CCC
Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China Custom 2.4V 3V DC Electric Motor 6V DC Gear Motor Waterproof DC Motor for Door Lock   vacuum pump	China Custom 2.4V 3V DC Electric Motor 6V DC Gear Motor Waterproof DC Motor for Door Lock   vacuum pump
editor by CX 2024-03-29

China Best Sales 3V 12mm Electric DC Geared Motor for Intelligent Lock near me shop

Item Description

3V 12mm Electrical DC Geared Motor For Smart Lock
 

Merchandise Description

Product:  ZWBMD571571-46

Rated Voltage: 3V
No Load Speed: 375 rpm
No Load Current: 80mA
Rated Load Speed: 315 rpm
Rated Load Current: 215mA
Rated Load Torque: 39 gf.cm
Rated Torque of Gear Box: 2,000 gf.cm
Quick Torque of Gear Box: 6,000 gf.cm
Total Length L: 30.9 mm
Gear Box Duration L1: 15.9 mm

over technical specs just for reference and customizable in accordance to needs.

Make sure you enable us know your needs and we will give you with CZPT transmission answers.

2nd Drawing

Thorough Photos

 

 

Software

 

Business Profile

HangZhou CZPT CZPT & Electronics Co., Ltd was established in 2001,We give the whole push resolution for consumers from style, tooling fabrication, elements manufacturing and assembly. 

Workshop


Screening Equipment

1) Aggressive Positive aspects

  • one) Aggressive Benefits
    19+yr encounter in production motor gearbox
    We give technological support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Cost
    Product Performance: Reduced sounds, Higher efficiency, Extended lifespan
    Prompt Delivery: 15 operating times soon after payment
    Tiny Orders Recognized

 2) Principal Merchandise

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Custom-made worm and equipment transmission equipment
  • Exact electromechanical movement module
  • Specific component and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and growth
  • Associated technologies help
  • Micro push gearbox custom resolution

Packaging & Shipping

one) Packing Particulars

packed in nylon first of all, then carton, and then reinforced with picket case for outer packing.
Or in accordance to client’s prerequisite.

two) Transport Specifics

samples will be transported inside of ten days
batch purchase foremost time in accordance to the genuine circumstance.

 

Certifications

Certifications

We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with custom made technical specs?
Sure. We have design and style and growth team, also a fantastic expression of engineers, each of them have
several function years expertise.

2.Do you give the samples?
Of course. Our organization can provide the samples to you, and the supply time is about 5-15days in accordance to the specification of gearbox you need to have.

three.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our company, we take little order.

4. Do you have the merchandise in stock?
I am sorry we donot have the item in stock, All products are manufactured with orders.

five. Do you supply technology support?
Indeed. Our organization have design and style and development staff, we can provide engineering assist if you
need to have.

6.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX etc account you provide. 

7.How to shell out the money?
We acknowledge T/T in progress. Also we have diverse lender account for receiving cash, like US dollors or RMB and so on.

eight. How can I know the merchandise is appropriate for me?
Frist, you require to provide us the much more particulars details about the solution. We will recommend the product to you in accordance to your requirement of specification. Right after you confirm, we will prepare the samples to you. also we will offer you some excellent advances according to your solution use.

9. Can I come to your company to visit?
Sure, you can appear to our organization to go to at at any time, and welcome to go to our company.

10. How do contact us ?
 Please send an inquiry

How to Assemble a Planetary Motor

A Planetary Motor employs several planetary surfaces to generate torque and rotational velocity. The planetary technique enables for a extensive range of equipment reductions. Planetary systems are especially effective in applications the place higher torques and torque density are needed. As such, they are a well-known selection for electrical cars and other applications in which large-velocity mobility is required. However, there are several positive aspects related with using a planetary motor. Read on to understand more about these motors.

VPLite

If you’re hunting to change the unique VP, the VPLite has a comparable output shaft as the authentic. This signifies that you can blend and match your authentic gear sets, like the input and output shafts. You can even blend metal inputs with plastic outputs. In addition, if you choose to change the gearbox, you can effortlessly disassemble the total unit and exchange it with a new 1 without having dropping any output torque.
In comparison to a planetary motor, a spur equipment motor utilizes less gears and is as a result less costly to make. Even so, the latter just isn’t suited for large-torque applications. The torque produced by a planetary gearmotor is evenly dispersed, which helps make it ideal for applications that require higher torque. Nevertheless, you may have to compromise on the torque output if you might be looking for a lightweight selection.
The VersaPlanetary Lite gearbox replaces the aluminum ring equipment with a 30% glass-filled nylon equipment. This gearbox is offered in two sizes, which implies you can combine and match components to get a greater gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
Motor

VersaPlanetary

The VersaPlanetary is a highly flexible planetary motor that can be mounted in a selection of techniques. Its exclusive design consists of a removable shaft coupler method that tends to make it easy to swap out the motor with one more. This planetary motor mounts in any position where a CIM motor mounts. This is how to assemble the motor. Initial, take away the hex output shaft from the VersaPlanetary output stage. Its one ring clip retains it in spot. You can use a drill push to drill a gap into the output shaft.
Right after mounting the gearbox, you can then mount the motor. The mounting components incorporated with the VersaPlanetary Planetary Motor comes with 4 ten-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has seventy two various equipment ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. Even so, it does need extra areas. You can acquire a gearbox without the motor but you are going to want a pinion. The pinion attaches to the shaft of the motor. The gearbox is very durable and resilient, so you won’t have to worry about it breaking or wearing out.

Self-centering planetary gears

A planetary motor is a basic mechanical device that rotates around a axis, with the planets relocating around the shaft in a radial direction. The planets are positioned so that they mesh with both the solar equipment and the output gears. The provider 48 is flexibly related to the drive shaft and can move based on the forces exerted by the earth gears. In this way, the planets can constantly be in the ideal mesh with the output gears and sunlight gear.
The very first action in establishing a planetary equipment motor is to identify the amount of enamel in every world. The number of tooth must be an integer. The tooth diameters of the planets ought to mesh with every other and the ring. Normally, the enamel of 1 planet should mesh with every single other, but the spacing among them have to be equivalent or higher than the other. This can be attained by taking into consideration the tooth rely of each and every planet, as effectively as the spacing between planets.
A second stage is to align the world gears with the output gears. In a planetary motor, self-centering planetary gears should be aligned with equally enter and output gears to give maximum torque. For this to be attainable, the world gears must be related with the output shaft and the enter shaft. In the same way, the output shaft ought to also be capable to align with the input equipment.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be utilized to travel large hundreds and has a ratio of 104:1. The shaft pace is 116rpm when it is unloaded. A planetary gearbox has a reduced backlash and is usually utilized in programs that require substantial torque. Planetary Motor encoders can support you maintain monitor of your robot’s position or velocity.
They are also in a position to handle motor placement and speed with precision. Most of them function large resolution. A .eighteen-degree resolution encoder will give you a minimal of 2000 transitions per rotation in between outputs A and B. The encoder is constructed to industrial requirements and has a strong gearbox to steer clear of hurt. The encoder’s robust design means it will not stall when the motor reaches its greatest speed.
There are a lot of rewards to a planetary motor encoder. A higher-quality one will not get rid of its position or speed even if it’s topic to shocks. A very good top quality planetary motor will also final a long time. Planetary motors are fantastic for resale or for your very own project. If you happen to be thinking about getting a planetary motor, take into account this data. It will assist you decide if a specific model is correct for your wants.

Expense

There are numerous positive aspects of planetary motors. A single of the most significant is their expense, but they can also be utilised in a lot of distinct apps. They can be merged with a range of gearboxes, and are excellent for various kinds of robots, laboratory automation, and creation applications. Planetary gearboxes are accessible in many different resources, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce sounds at greater speeds, and metal input stage gears are available for higher torques. A modified lubrication system can assist with difficult operating circumstances.
In addition to currently being more sturdy, planetary motors are significantly a lot more efficient. They use fewer gears, which lowers the all round value of production. Based on the application, a planetary motor can be employed to transfer a heavy object, but is usually significantly less high-priced than its counterpart. It is a better option for circumstances the place the load is relatively reduced and the motor is not utilized frequently. If you want a really substantial torque output, a planetary motor may be the far better selection.
Planetary equipment models are a great option for applications demanding high precision, higher dynamics, and higher torque density. They can be designed and constructed using TwinCAT and TC Motion Designer, and are shipped as full motor and gear device assemblies. In a couple of simple steps, you can compute the torque required and examine the charges of different planetary gear units. You can then pick the greatest product for your software. And due to the fact planetary equipment units are so effective, they are a excellent selection for high-stop industrial applications.
Motor

Applications

There are numerous different apps of the planetary motor. One these kinds of software is in movement management. Planetary gearboxes have numerous advantages, such as substantial torque, minimal backlash, and torsional stiffness. They also have an really compact style, and can be utilised for a assortment of purposes, from rack and pinion drives to delta robotics. In many circumstances, they are much less pricey to manufacture and use than other kinds of motors.
Another application for planetary equipment models is in rotary tables. These devices require large precision and minimal backlash for their exact positioning. Planetary gears are also required for sounds reduction, which is a frequent attribute in rotary tables. Higher precision planetary gears can make the top adjustment of OP tables a breeze. And simply because they are incredibly sturdy and need lower sounds, they are a wonderful selection for this software. In this scenario, the planetary gear is matched with an AM8000 collection servomotor, which gives a extensive variety of options.
The planetary equipment transmission is also widely employed in helicopters, cars, and marine applications. It is much more superior than a countershaft travel, and is able of greater torque to fat ratios. Other benefits incorporate its compact layout and diminished sounds. A essential concern in the improvement of this variety of transmission is to lessen vibration. If the output of a planetary equipment transmission technique is loud, the vibration induced by this variety of travel program could be way too loud for ease and comfort.

China Best Sales 3V 12mm Electric DC Geared Motor for Intelligent Lock     near me shop China Best Sales 3V 12mm Electric DC Geared Motor for Intelligent Lock     near me shop

China Professional Diameter14mm N30 3V Small DC Geared Motor near me manufacturer

Product Description

Smart lock motor is primarily based on CZPT precision reducer development, modest smart CZPT precision reducer, employed in the safe, locks, intelligent locks, sensor intelligent lock This sort of motor with low sounds, low consumption, small volume, light-weight top quality, precision, massive torque, toughness and other traits HangZhou trillion wei mechanical and electrical business development, design CZPT precision intelligent lock motor, can manufacturing unit undertaking in accordance to the consumer demand from customers custom motor parameters, efficiency, and many others.
Customization, intelligent lock motor utilized in induction intelligent locks, trick lock, the bluetooth lock, Shared digital bicycle lock regions Application scenario is ideal for the resort doorway lock, protected in the bank, family members locks, office locks.

Diameter14mm N30 3V Modest DC Geared Motor for Smoke CZPT Solution Description:
Parameters in a certain range can be custom-made in accordance to customer’s desire.
Intelligent lock motor  Voltage assortment: 3~12 V    (eg:1.5V 3V 4.5V 6V 12V)

N30 Clever lock motor  Pace range: 32~2500 RPM

3.7v Intelligent lock motor  All round dimensions: 12. x 10. x 25.0mm

We have a great deal of various reduction ratio,Tie-in and various reduction ratio of the reducer, deceleration electric powered CZPT to output distinct rotational speed,In addition to alter the speed reduction ratio can change the equipment motor, you can modify the pace of the motor.

Reduction ratio table :(The “L” is Equipment length ,the device is “mm”)

The adhering to is 1 of the parameters:

Our engineering office can offer special styles for different shaft length .

Packaging & Delivery:

Packaging Element: common export carton with inner foam in situation of getting destroyed.

 Delivery Element: 20 days right after receiving the buy and sophisticated payment of 30%.

Organization generation workshop:

We will test every single motor, to make sure that customers acquire experienced motor. Mechanization of manufacturing to comprehend entire-automated, even more increase the production effectiveness and stable merchandise quality.

We have twenty many years of experience in layout investigation and development,Products in rigid accordance with the normal production in Japan, “the good quality 1st, client supreme” is our administration coverage.
As lengthy as you place ahead desire, we can advocate suitable motor items for you, welcome to seek advice from!

 

The Principles of a Planetary Motor

A Planetary Motor is a variety of gearmotor that employs numerous planetary gears to supply torque. This program minimizes the probabilities of failure of personal gears and boosts output capability. When compared to the planetary motor, the spur equipment motor is much less complex and considerably less pricey. Nevertheless, a spur gear motor is normally much more ideal for apps demanding reduced torque. This is simply because each and every equipment is dependable for the total load, restricting its torque.

Self-centering planetary gears

This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical construction requires a sunlight-earth, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for equally purposes.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration consists of an output shaft eighteen and a sun equipment eighteen. The drive shaft extends through an opening in the go over to engage drive pins on the world carriers. The generate shaft of the planetary gears can be fastened to the helical arrangement or can be detachable. The transmission program is symmetrical, allowing the output shaft of the planetary motor to rotate radially in reaction to the forces performing on the earth gears.
A adaptable pin can improve load sharing. This modification may lower the experience load distribution, but will increase the (K_Hbeta) parameter. This effect has an effect on the gear score and lifestyle. It is essential to realize the outcomes of flexible pins. It is value noting that there are a number of other drawbacks of adaptable pins in helical PGSs. The benefits of flexible pins are mentioned underneath.
Utilizing self-centering planetary gears for a helical planetary motor is essential for symmetrical drive distribution. These gears make certain the symmetry of drive distribution. They can also be employed for self-centering programs. Self-centering planetary gears also guarantee the proper pressure distribution. They are employed to travel a planetary motor. The gearhead is produced of a ring equipment, and the output shaft is supported by two ball bearings. Self-centering planetary gears can manage a substantial torque input, and can be suited for a lot of apps.
To remedy for a planetary gear mechanism, you require to locate its pitch curve. The 1st phase is to uncover the radius of the interior equipment ring. A noncircular planetary equipment system must be ready to fulfill constraints that can be sophisticated and nonlinear. Using a pc, you can resolve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
Motor

Substantial torque

In contrast to the typical planetary motors, substantial-torque planetary motors have a higher output torque and greater transmission effectiveness. The higher-torque planetary motors are developed to withstand massive loads and are utilised in several kinds of programs, such as healthcare products and miniature buyer electronics. Their compact design helps make them ideal for modest area-preserving apps. In addition, these motors are created for high-pace procedure.
They come with a range of shaft configurations and have a vast assortment of cost-overall performance ratios. The FAULHABER planetary gearboxes are created of plastic, ensuing in a great price-efficiency ratio. In addition, plastic enter phase gears are utilised in apps demanding higher torques, and metal enter phase gears are obtainable for greater speeds. For hard running conditions, modified lubrication is obtainable.
Various planetary equipment motors are obtainable in various dimensions and energy stages. Normally, planetary gear motors are created of steel, brass, or plastic, even though some use plastic for their gears. Metal-reduce gears are the most durable, and are excellent for purposes that demand a high amount of torque. Similarly, nickel-metal gears are a lot more lubricated and can face up to a higher sum of put on.
The output torque of a large-torque planetary gearbox relies upon on its rated enter pace. Industrial-quality substantial-torque planetary gearboxes are able of up to 18000 RPM. Their output torque is not larger than 2000 nm. They are also utilised in machines exactly where a planet is decelerating. Their functioning temperature ranges amongst 25 and a hundred levels Celsius. For very best results, it is greatest to decide on the right measurement for the software.
A higher-torque planetary gearbox is the most suitable kind of high-torque planetary motor. It is critical to figure out the deceleration ratio just before purchasing one particular. If there is no item catalog that matches your servo motor, consider buying a close-fitting higher-torque planetary gearbox. There are also higher-torque planetary gearboxes obtainable for custom-manufactured apps.
Motor

Large efficiency

A planetary gearbox is a type of mechanical device that is employed for higher-torque transmission. This gearbox is produced of a number of pairs of gears. Large gears on the output shaft mesh with tiny gears on the input shaft. The ratio in between the huge and little gear enamel establishes the transmittable torque. Large-efficiency planetary gearheads are available for linear movement, axial masses, and sterilizable purposes.
The AG2400 large-finish gear unit sequence is ideally matched to Beckhoff’s comprehensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are hugely versatile and can be matched to distinct robotic sorts. Its modified lubrication assists it operate in tough functioning situations. These substantial-performance equipment models are available in a extensive assortment of dimensions.
A planetary equipment motor can be manufactured of steel, nickel-steel, or brass. In addition to steel, some versions use plastic. The planetary gears share work between multiple gears, producing it effortless to transfer large quantities of electricity without having putting a good deal of anxiety on the gears. The gears in a planetary gear motor are held together by a movable arm. Large-effectiveness planetary equipment motors are much more efficient than classic gearmotors.
Although a planetary equipment motor can make torque, it is more efficient and less expensive to create. The planetary gear system is designed with all gears working in synchrony, minimizing the opportunity of a single gear failure. The effectiveness of a planetary gearmotor helps make it a common option for large-torque apps. This variety of motor is suitable for numerous apps, and is less pricey than a normal geared motor.
The planetary gearbox is a mixture of a planetary variety gearbox and a DC motor. The planetary gearbox is compact, functional, and effective, and can be used in a wide selection of industrial environments. The planetary gearbox with an HN210 DC motor is employed in a 22mm OD, PPH, and ph configuration with voltage working among 6V and 24V. It is accessible in many configurations and can be personalized-manufactured to meet your software requirements.
Motor

Large price

In general, planetary gearmotors are far more costly than other configurations of gearmotors. This is owing to the complexity of their layout, which includes the use of a central sun equipment and a set of planetary gears which mesh with every single other. The entire assembly is enclosed in a bigger inner tooth equipment. Even so, planetary motors are a lot more efficient for higher load demands. The price of planetary motors differs based on the quantity of gears and the amount of planetary gears in the technique.
If you want to develop a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are frequently offered with a number of ratios, and you can use any one particular to develop a custom ratio. The price of a gearbox is dependent on how considerably electricity you want to move with the gearbox, and how a lot equipment ratio you require. You can even make contact with your local FRC crew to buy a gearbox for the motor.
Gearboxes enjoy a major part in identifying the performance of a planetary gearmotor. The output shafts employed for this type of motor are normally created of steel or nickel-metal, while these utilised in planetary gearboxes are made from brass or plastic. The former is the most durable and is greatest for purposes that demand substantial torque. The latter, however, is more absorbent and is much better at keeping lubricant.
Using a planetary gearbox will enable you to minimize the input energy required for the stepper motor. Even so, this is not with no its downsides. A planetary gearbox can also be replaced with a spare portion. A planetary gearbox is low-cost, and its spare components are affordable. A planetary gearbox has low value compared to a planetary motor. Its benefits make it more fascinating in particular apps.
Another advantage of a planetary gear device is the ability to deal with ultra-low speeds. Making use of a planetary gearbox makes it possible for stepper motors to keep away from resonance zones, which can trigger them to crawl. In addition, the planetary equipment unit allows for secure and productive cleansing. So, regardless of whether you happen to be taking into consideration a planetary gear unit for a specific application, these gear models can assist you get precisely what you need to have.

China Professional Diameter14mm N30 3V Small DC Geared Motor     near me manufacturer China Professional Diameter14mm N30 3V Small DC Geared Motor     near me manufacturer