Tag Archives: standard gear

China Standard Timjay Customize High Torque Electrical Intelligent Control Gear DC Motor vacuum pump diy

Product Description

Product Description

 

Gear motor model:

Jl-5541F300-5696-050.6

(Product parameter)
 

 VDCRated Voltage

5 VDC

  Stall Torque(Kgf·cm)

50 gf.cm Min

Operating ConditionTempertature Range(ºC) -10~+60 Direction(CW/CCW) CCW
Noload speed(rpm)

0.6±0.2% rpm

Noise(L=300mm) dBA

65

Start torque

≥50kgf.cm Axial gap(mm)

0.05~0.50 mm

Shaft diameter

φ8

Start voltage

1.5
Onload speec(rpm)

0.4±0.2% rpm

   

Gearbox diameter

55±0.3

   
Stall Current(A)

210mA REF

   

 Sample Test Repor
 

Content Standard   Content Standard
Start voltage

≤1.5V

  Out length of shaft 8±0.5
Noload current

38mA

Axial gap 0.05~0.5
Noload speed

0.6±0.2%

rpm

Shaft diameter 8
[-0.02,-0.04]
Onload current

59mA

Gearbox

diameter

55±0.3

Onload speed

0.4±0.2%

rpm

Gearbox hight 10±0.3
Start torque

≥50gf·cm

   
Dirction of rotation CCW    
Noise

65dB Max

   

Application:
 

Smart wearable devices  watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
Communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
Robots educational robot, programming robot, medical robot, escort robot and etc.

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications
We Have passed to hold ISO9001:2015 / ISO14001:2015 and IATF16949:2016 and more… /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Household Appliances
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Open Type
Number of Poles: 3
Customization:
Available

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gear motor

Where can individuals find reliable resources for learning more about gear motors and their applications?

Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:

1. Manufacturer Websites:

Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.

2. Industry Associations and Organizations:

Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).

3. Technical Publications and Journals:

Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.

4. Online Forums and Communities:

Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.

5. Educational Institutions and Courses:

Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.

6. Trade Shows and Exhibitions:

Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.

When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China Standard Timjay Customize High Torque Electrical Intelligent Control Gear DC Motor   vacuum pump diyChina Standard Timjay Customize High Torque Electrical Intelligent Control Gear DC Motor   vacuum pump diy
editor by CX 2024-02-29

China Standard ODM/OEM Supported Micro Motor 42mm Gear Motor Brushless vacuum pump

Product Description

Product Parameter

 

Winding Type Star
Hall effect angle 120° Electrical angle
Insulation Class B
Ambient Temperature -20°ºC~+50°ºC
lnsulation Resistance 100MQ Min.500VC Dc
Dielectric Strength 600VAC 1 minute
Max Radial Force 15N(10mm from front flange)
Max Axial Force 10N

 

Detailed Photos

Model No. of
Poles
(VDC)
No. of
Phase
Rated
Voltage
(VDC)
Rated 
Torque
(N.M)
Rated
Current
(Amps)
Output
Power
(Watts)
Peak
Current
(Amps)
Torque
Constant
(N.M/Amps)
Back EMF
Constant
(V/kBPM)
42BLY01C 4 3 24 0.035 0.63 11 1.9 0.054 5.7
42BLY02 24 0.08 1.77 25 5.3 0.045 4.7
42BLY302-001 24 0.13 2.53 41 7.6 0.051 5.3

 

Products Application

 

Factory Shows

 

Chensite is a leading manufacturer with advanced technology and innovative management mode. Hetaispecializes in producing servo motors,Dc Motors,hybrid stepping motors,drivers and so on.
Chensite dedicates to professional electrical integration and automation strategies for customers. The products are almost applied in obots, packing machinery, textile machinery,medical instruments, printing machinery, intelligent logistics equipment Chensite also sends its products to USA, Europe,Southeast Asia and all-around China.

Certifications

FAQ

Q: What’re your main products ?
A: We currently produce Brushed Dc Motors, Brushed DC Gear Motors, Planetary DC Gear Motors, Brushless DC Motors, Stepper motors, AC Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor ?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors ?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape ,If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors ?
A: Yes, we would like to design motors Individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders.
 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Printing Equipment
Speed: High Speed
Number of Stator: Four-Phase
Excitation Mode: PM-Permanent Magnet
Number of Poles: 8
Operate Mode: Three-Phase Six-Step
Samples:
US$ 19.9/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Standard ODM/OEM Supported Micro Motor 42mm Gear Motor Brushless   vacuum pump	China Standard ODM/OEM Supported Micro Motor 42mm Gear Motor Brushless   vacuum pump
editor by CX 2024-02-14

China manufacturer Long Life-Span Bm4 Compact Standard Hydraulic Orbit Inner Gear Cycloid Shaft Flow Distribution Motor with Good quality

Product Description

Detail Images 

Parameter Sheet

Displacement(ml/r)
 
  245 310 390 490 625 800
Flow(LPM) Cont. 80 80 80 80 80 80
Int. 100 100 100 100 100 100
Speed(RPM) Cont. 320 250 200 200 160 120
Int. 350 280 230 200 160 120
Pressure(Mpa) Cont. 14 14 14 14 12.5 10
Int. 15 15 15 15 13 12
Torque(N*m) Cont. 400 500 550 680 780 800
Int. 420 520 580 700 800 820

Applicable Scene

Our Advantage
1.Quick response within 12 hours 

2.Accept small order(MOQ:1pcs) 

3.Custom service.Unusual packaging,standard packing or as customer required 

4.Excellent after-sales service 

5.Strict quality control system.100% factory testing and inspection personnel in accordance with international standards for the high-frequency sampling, to ensure the quality of products manufactured

6.Accept ODM&OEM

Factory Show&Production Details

Packing&Delivery&After-sale

Pre-sales Service
1. Inquiry and consulting support
2. Sample testing support
3. Recommend the most suitable machine according to customer’s purpose
4. Factory visiting welcomed

After-sales Service
1. Training how to install the machine
2. Training how to use the machine
3. Warranty 1 year
4. Engineers available to service machinery oversea

FAQ
1.why select us?
A:we are high end quality punching machine manufacturer.

2.How about your delivery time?
A:Uasually we will send your products 1-3 working days after receiving your advance payment. 
 
3.Do you provide after-sale service?
A: Our technical and quality team will support you any time if you need us.

4.What’s your warranty time?
A:Usually, our warranty time is 1 year.

5.How to place an order?
a.Please send us inquiry on make-in-China website or email/ ,we will discuss the details(price,parts number,color requirement,detail sizes,delivery time or any other requirements)
b.If the products meet your demands,we will make an proforma invoice for you and payment methods will be listed.
c.We will arrange delivery and send you pictures or videos to check,and send out in order as the payment is done.
d.After service for you anytime.If you have any questions about using or installing our products,welcome to contact us.We have mechanics for you until the products work perfectly.

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: CE
Excitation Mode: Compound
Power Rating: 4000W
Samples:
US$ 120/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China manufacturer Long Life-Span Bm4 Compact Standard Hydraulic Orbit Inner Gear Cycloid Shaft Flow Distribution Motor   with Good quality China manufacturer Long Life-Span Bm4 Compact Standard Hydraulic Orbit Inner Gear Cycloid Shaft Flow Distribution Motor   with Good quality
editor by CX 2024-02-10

China Standard CHINAMFG Orbit Motor CHINAMFG Hydraulic Wheel Motor Bmr Bmm Omm BMP Cycloid Motor for Mini Exccavator Gear Motor Piston Motor Bm3 Rotation Motor manufacturer

Product Description

Parameter Sheet
 

Displacement(ml/r)
 
  100 160 200 250 315 400
Flow(LPM) Cont. 58 58 58 58 58 58
Int. 68 68 68 68 68 68
Speed(RPM) Cont. 551 344 276 220 175 140
Int. 646 404 323 258 205 162
Pressure(Mpa) Cont. 14 14 12.5 11 9 9
Int. 17 17 15 13 11 10
Torque(N*m) Cont. 178 285 318 350 360 418
Int. 216 346 382 413 400 464

 
Detail Images 
 

Applicable Scene

Our Advantage

1.Quick response within 12 hours 

2.Accept small order(MOQ:1pcs) 

3.Custom service.Unusual packaging,standard packing or as customer required 

4.Excellent after-sales service 

5.Strict quality control system.100% factory testing and inspection personnel in accordance with international standards for the high-frequency sampling, to ensure the quality of products manufactured

6.Accept ODM&OEM
Factory Show&Production Details

Packing&Delivery&After-sale

1.Standard wooden case or cartonbox
2.Safety for long-distance transportation
3.All of the productions will be checked carefully before delivery
Pre-sales Service
1. Inquiry and consulting support
2. Sample testing support
3. Recommend the most suitable machine according to customer’s purpose
4. Factory visiting welcomed
After-sales Service
1. Training how to install the machine
2. Training how to use the machine
3. Warranty 1 year
4. Engineers available to service machinery oversea

FAQ
Q:1.What’s your main application?
 –Hydraulic Orbit Motors
 –Electric Hydraulic Hole Punchers
 –Hydraulic Winches
–Mini Excavators
 Q:2.What is the MOQ? –MOQ:1pcs.
 Q:3.How long is your delivery time?
–Generally it is 2-3 days if the goods are in stock. or it is 7-15 days .if the goods are not in stock, it is according to quantity.
Q:5.What payment method is accepted?
–T/T,L/C,Paypal,Western union,Trade assurance,VISA
Q:6.How to Place your order ?

1).Tell us Model number ,quantity and other special requirements.

2).Proforma Invoice will be made and send for your approval.
3).Productions will be arranged CHINAMFG receipt of your approval and payment or deposit.
4).Goods will be delivered as stated on the proforma invoice.

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After-sales Service: Training/Online Support/Changing Spare Parts
Warranty: 1 Year
Type: Motor
Samples:
US$ 88/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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about shipping cost and estimated delivery time.
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Standard CHINAMFG Orbit Motor CHINAMFG Hydraulic Wheel Motor Bmr Bmm Omm BMP Cycloid Motor for Mini Exccavator Gear Motor Piston Motor Bm3 Rotation Motor   manufacturer China Standard CHINAMFG Orbit Motor CHINAMFG Hydraulic Wheel Motor Bmr Bmm Omm BMP Cycloid Motor for Mini Exccavator Gear Motor Piston Motor Bm3 Rotation Motor   manufacturer
editor by CX 2024-02-06

China Standard (6RK200GN-AF 6GN3K-180K) 104mm Gear Motor AC Electric Motor 200W vacuum pump

Product Description

TaiBang Motor Industrial Group Co., Ltd.
  The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

200W 104mm Constant Speed AC gear motor

Specification of motor 200W 104mm Fixed speed AC gear motor
TYPE  Gear tooth Output Shaft Power
(W)
Frequency
(Hz)
Voltage
(V)
Current
(A)
Start Torque
(g.cm)
Rated Start Gearbox type
Torque
(g.cm)
Speed
(rpm)
Capacity
(μF)
Resistance Voltage
(V)
Bearing gearbox Middle Gearbox
Reversible Motor 6RK200GN-AF 200 50 110 3.8 14050  15000 1300 60 250  6GN/GU- K 6GN10X
200 60 110 3.5 11750  12580  1550  50  250  6GN/GU- K 6GN10X

Drawing: 6RK200GN-AF/6GN3~180K (The gearbox shell 65mm)

Gearbox torque table(Kg.cm)                     (kg.cm×9.8÷100)=N.m
Output speed :RPM 500 300 200 150 120 100 75 60 50 30 20 15 10 7.5 6 5 3
Speed ratio 50Hz 3 3 7.5 10 12.5 15 20 25 30 50 75 100 150 200 250 300 500
60Hz 3.6 6 9   15 18   30 36 60 90 120 180   300 360 600
Allowed
torque
40W kg.cm 14 23 35 46 58 69 92 110 133 150 150 150 150 150 150 150 150
70W kg.cm 11 18 27 35.5 45 92 123 147 177 295 450 450 450 450 450 450 450
120W kg.cm 18.7 30.7 46 61 77 92 123 147 177 295 450 450 450 450 450 450 450
140W kg.cm 22 36 53.3 71 90 107 143.5 171.5 206 340 450 450 450 450 450 450 450
180W kg.cm 28 46 70 93 116 138 184 220 266 450 450 450 450 450 450 450 450
200W kg.cm 32 51 78 103 129 153 205 245 296 450 450 450 450 450 450 450 450
Note: Speed figures are based on synchronous speed, The actual output speed, under rated torque conditions, is about 10-20% less than synchronous speed, a grey background indicates output shaft of geared motor rotates in the same direction as output shaft of motor. A white background indicates rotates rotation in the opposite direction.

Drawing is for standard screw hole, If need through hole, terminal box, or electronic magnet brake, need to tell the seller.

Basic tech data: Retail price:
Motor type: AC gear motor           Insulation Class: E
Motor material: Aluminum , Copper, Steel IP grade:IP44
Rotation: CW/CCW reversible Working style:S1
Frequency: 50Hz/60Hz Operating temperature range: -10 °C~ Operating relative humidity: 95% Below

Connection Diagram:

Note
Specifications for reference only. 
Shaft dimension and specifications(voltage, torque, speed, etc) can be customized. 

Welcome your visit and enquiry to our factory!

Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Control
Casing Protection: Protection Type
Number of Poles: 4
Customization:
Available

|

gear motor

What are the maintenance requirements for gear motors, and how can longevity be maximized?

Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:

1. Lubrication:

Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.

2. Inspection and Cleaning:

Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.

3. Temperature and Environmental Considerations:

Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.

4. Load Monitoring and Optimization:

Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.

5. Alignment and Vibration Analysis:

Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.

6. Preventive Maintenance and Regular Inspections:

Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.

By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Standard (6RK200GN-AF 6GN3K-180K) 104mm Gear Motor AC Electric Motor 200W   vacuum pump	China Standard (6RK200GN-AF 6GN3K-180K) 104mm Gear Motor AC Electric Motor 200W   vacuum pump
editor by CX 2023-11-29

China Standard DC Mirco Mini Small Size Electrical Electric Single Phase Gear Permanent Magnet Fan Brushless Motor for Cooking Blender Stirring Food 3000-5000rpm 10W 24V vacuum pump for ac

Product Description

Contact with us for more details,it can be custom made per your requirements.

3630vdc  motor

1.Motor Description:
Voltage:24vdc
Power:10W
316 shaft
motor loaded :24v 10w 3000RPM
noise lower < 45dB 
motor vibration:<1.2mm
Rotation :CW CCW 
Speed control
Feed back(signal) wire

 

Model Power(w) Voltage(V) Speed(RPM) Current Torque(nm) Weight(KG)
FW3630 10 24 3000 0.8A 0.032 0.05

    Fine Watt motor focus on offering motor solutions to smart products for home appliance ,like BLDC,Capacitor motor,shaded pole motor,universal motor and mini generator. Our motors are widely used in kitchen,air conditional,Ice chest,washing machine,etc. Customers locate not only in China domestic ,also oversea from Asia to European and  Amecica. Our engineer with 20 years experience in motor design and development,win a lot of motor inovation technology award,Our engineer also provide technical support to other big facotry.we believe we always can find the best solution for your product.

Company FAQ

(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
BLDC Motor,Shade Pole Motor,Capacitor Motor, PMDC Motor,Synchronous Motor,etc

(2) Q: Is it possible to visit your factory
A: Sure. We always like to meet our customer face to face,this is better for understanding.But please kindly keep us posted a few days in advance so we can make good arrangement.

(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will be difficult for us to provide, because all of our motors are custom made and no stock available if there is no further needs. If just sample testing before the official order and our MOQ, price and other terms are acceptable, we will provide samples.

(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
 

(5)Q: What advantage do you have?

A: For motors, we have quality guarantee, if there is probelm motor after inspection in customer house,we will   replace .
    For service, we offer 24 hours technical support and barrier-free communication with excellent service people.
    Technical service: Except offer actual motor products,we can also offer motor technical supporting seperately  to our customer.Our   engineers are represent the most advanced techonogy.

Application: Universal
Operating Speed: Adjust Speed
Excitation Mode: Compound
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

What are the maintenance requirements for gear motors, and how can longevity be maximized?

Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:

1. Lubrication:

Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.

2. Inspection and Cleaning:

Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.

3. Temperature and Environmental Considerations:

Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.

4. Load Monitoring and Optimization:

Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.

5. Alignment and Vibration Analysis:

Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.

6. Preventive Maintenance and Regular Inspections:

Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.

By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.

gear motor

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Standard DC Mirco Mini Small Size Electrical Electric Single Phase Gear Permanent Magnet Fan Brushless Motor for Cooking Blender Stirring Food 3000-5000rpm 10W 24V   vacuum pump for ac	China Standard DC Mirco Mini Small Size Electrical Electric Single Phase Gear Permanent Magnet Fan Brushless Motor for Cooking Blender Stirring Food 3000-5000rpm 10W 24V   vacuum pump for ac
editor by CX 2023-10-23

China Standard CZPT Excavator Part, Driven Gear for Excavator Clg915D, Spare Parts for Excavator with Hot selling

Product Description

 Liugong Excavator Part, Driven Gear for Excavator CLG915D, Spare Parts for Excavator

We supply parts for bellowing brands: 

Our products range as bellowing:

Engine parts:
filter, gasket, cylinder block, valve, cyliner liner, piston, connecting rod, bearing, crankshaft, fuel pump, oil pump, injector, water pump, turbo charger, alternator…

Transmission parts:
gearbox, drive axle, drive shaft, half axle, bevel gear set, differential assy, main drive, wheel side reducer, brake caliper, brake disc, brake pad…

Hydraulic parts:
cylinder, gear pump, multi-way valve, steering pump…

Electric parts:
light, horn, sensor, switch, instrument…

Other parts:
pin, sleeve, bucket, teeth…


We will guarantee that your request will be handled quickly and appropriately within 24 hrs.

The most competitive price in the logistics cost to save your cost. 

Welcome to contact with me at any time.

Best Regards ,
Sally
__________________________________________________
HangZhou CZPT Machinery Co.,Ltd
Add: 1
Website: fusenmach
 
 

How to Compare Different Types of Spur Gears

When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Gear

Common applications

Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.

Construction

The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Gear

Addendum circle

The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.

Pitch diameter

To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
gear

Material

The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.

China Standard Electric 12/24VDC Gear Motor for Lift Gate of Automobile/Smart Home Appliance near me shop

Product Description

Product Description

Manufacturing unit 12/24VDC Equipment Motor for Raise Gate of Car
one. Stator measurement is optional
two. Protected, dependable, low sounds, great beginning, lengthy daily life
three. Sturdy energy
Rated voltage twelve-24vol/50Hz

Standard utilized: 
 motor is widely usedn in residence appliances as Microwave turing plate, Quartz heater, Dishwasher, Can opener, Knife sharpener, washing equipment
 

ABOUT US

Ritscher team was set up in 2006.we usually target on micro-motors for family and industrial electrical appliance.At present, we have skilled micro-motor factories separatlly found in ZheJiang & ZHangZhoug province.It has fifty,000 sq. meters crops and more than 500 employees, once-a-year output  is 5 million pcs and has 10 million pcs once-a-year generating potential.Right after a long time growth,we built a fantastic status in the domestic and oversea marketplace and have the CZPT from our  global customers.
We  started our enterprise from shaded pole motors, soon after 10 a long time improvement,our merchandise  is enlarged to BLDC motors ,capacitor motors ,synchronous motors,stepping motors,servo motors, and PMDC motors.Our products  are commonly employed for creating fridges, freezers, micro-wave ovens, air heaters, air exhausters, ventilators,ovens, air filter, therapeutic massage equipment and a lot of other equipments.
To layout the lastest engineering motors and satisfy our customers requirments,we have the extremely capable  R&D crew,to guarantee our items top quality ,we have extremely strict control technique for our creation section & QC department,to make our price decrease,we have the very specialist obtain department, We dedicate to make every particulars much better than we could do.
To offer you rapid and greater services to our clients in Australia and New Zeland,we set up branch office in Australia since 2017 with exprienced expert to help the business ,which will bring more customers to get know of us.
We will keep performing our occupation,move forward step by phase to make our enterprise location broader and brighter.

Our firm FAQ for you

(1) Q: What type motors you can offer?
A:For now,we largely give Kitchen area Hood Motor,DC Motor,Equipment Motor,Admirer Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.

(2) Q: Is it achievable to check out your manufacturing unit
A: Positive. But make sure you kindly keep us posted a handful of days in progress. We need to check out our
timetable to see if we are offered then.

(3) Q: Can I get some samples
A: It relies upon. If only a handful of samples for personalized use or substitution, I am frightened it will
be hard for us to supply, simply because all of our motors are custom made made and no stock
obtainable if there is no additional demands. If just sample testing prior to the formal purchase and
our MOQ, price tag and other conditions are appropriate, we might enjoy to provide samples.

(4) Q: Is there a MOQ for your motors?
A: Sure. The MOQ is among 1000~10,000pcs for diverse versions following sample approval.
But it’s also alright for us to take scaled-down tons like a couple of dozens, hundreds or countless numbers
For the original 3 orders after sample approval.For samples, there is no MOQ requirement. But the much less the much better (like no far more than 5pcs) on issue that the quantity is sufficient in case any modifications required following preliminary screening.

 

What Is a Gear Motor?

A gear motor is an electrical motor coupled with a gear practice. It employs either DC or AC energy to attain its purpose. The primary gain of a equipment reducer is its potential to multiply torque even though sustaining a compact size. The trade-off of this added torque comes in the sort of a diminished output shaft speed and all round effectiveness. However, appropriate equipment technological innovation and ratios supply the best possible output and speed profiles. This kind of motor unlocks the total likely of OEM tools.

Inertial load

Inertial load on a gear motor is the sum of drive a rotating system creates thanks to its inverse sq. romantic relationship with its inertia. The higher the inertia, the significantly less torque can be produced by the equipment motor. Nonetheless, if the inertia is as well high, it can result in issues with positioning, settling time, and managing torque and velocity. Equipment ratios should be chosen for optimum electricity transfer.
The duration of acceleration and braking time of a gear motor relies upon on the type of pushed load. An inertia load calls for lengthier acceleration time while a friction load requires breakaway torque to start off the load and maintain it at its sought after velocity. Too limited a time period of time can lead to extreme gear loading and may outcome in broken gears. A protected technique is to disconnect the load when electricity is disconnected to prevent inertia from driving again through the output shaft.
Inertia is a fundamental idea in the design and style of motors and push systems. The ratio of mass and inertia of a load to a motor determines how properly the motor can management its pace during acceleration or deceleration. The mass moment of inertia, also named rotational inertia, is dependent on the mass, geometry, and middle of mass of an item.
Motor

Apps

There are many apps of equipment motors. They provide a potent yet efficient implies of pace and torque handle. They can be possibly AC or DC, and the two most frequent motor sorts are the three-period asynchronous and the everlasting magnet synchronous servomotor. The variety of motor utilised for a offered software will establish its price, trustworthiness, and complexity. Equipment motors are usually utilised in programs exactly where substantial torque is required and area or electricity constraints are important.
There are two types of equipment motors. Dependent on the ratio, every single gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The stress builds on 1 side of the motor until it generates enough torque to energy a rotating load. This type of motors is not recommended for programs the place load reversals arise, as the keeping torque will diminish with age and shaft vibration. Nonetheless, it can be utilized for precision apps.
The market place landscape demonstrates the aggressive surroundings of the equipment motor business. This report also highlights crucial products, revenue and benefit creation by region and place. The report also examines the competitive landscape by location, which includes the United States, China, India, the GCC, South Africa, Brazil, and the rest of the entire world. It is crucial to note that the report contains section-specific info, so that audience can simply comprehend the market potential of the geared motors industry.

Dimensions

The protection aspect, or SF, of a gear motor is an important thing to consider when choosing 1 for a specific software. It compensates for the stresses put on the gearing and allows it to run at maximum performance. Companies supply tables detailing standard programs, with multiplication factors for obligation. A equipment motor with a SF of three or more is suitable for challenging apps, whilst a gearmotor with a SF of a single or two is suited for fairly straightforward programs.
The world-wide equipment motor market is very fragmented, with numerous modest gamers catering to different finish-use industries. The report identifies different business developments and offers comprehensive details on the marketplace. It outlines historical info and offers beneficial insights on the market. The report also employs a number of methodologies and methods to examine the marketplace. In addition to delivering historic data, it consists of comprehensive info by industry segment. In-depth investigation of market segments is supplied to help recognize which systems will be most ideal for which apps.
Motor

Cost

A gear motor is an electric powered motor that is paired with a equipment train. They are accessible in AC or DC energy systems. When compared to conventional motors, equipment reducers can increase torque although maintaining compact proportions. But the trade-off is the lowered output shaft speed and overall performance. Nevertheless, when utilised appropriately, a gear motor can produce best output and mechanical match. To understand how a equipment motor works, let us search at two types: correct-angle geared motors and inline geared motors. The first two sorts are typically employed in automation equipment and in agricultural and health care applications. The latter sort is developed for rugged purposes.
In addition to its effectiveness, DC gear motors are room-preserving and have low vitality consumption. They can be used in a number of applications which includes money counters and printers. Computerized window machines and curtains, glass curtain walls, and banknote vending equipment are some of the other significant applications of these motors. They can value up to 10 horsepower, which is a good deal for an industrial equipment. Even so, these are not all-out costly.
Electric powered gear motors are functional and commonly utilized. Nonetheless, they do not operate well in applications requiring high shaft speed and torque. Illustrations of these consist of conveyor drives, frozen beverage equipment, and health-related instruments. These programs require higher shaft pace, so equipment motors are not perfect for these purposes. Even so, if sounds and other troubles are not a concern, a motor-only solution may possibly be the much better choice. This way, you can use a single motor for numerous applications.
Motor

Servicing

Geared motors are between the most frequent tools utilized for generate trains. Suitable upkeep can avert hurt and improve their efficiency. A guidebook to equipment motor upkeep is accessible from WEG. To prevent more harm, follow these servicing steps:
Often verify electrical connections. Verify for unfastened connections and torque them to the suggested values. Also, examine the contacts and relays to make sure they are not tangled or destroyed. Verify the environment close to the equipment motor to avoid dust from clogging the passageway of electric powered present. A appropriate maintenance plan will aid you determine difficulties and increase their lifestyle. The handbook will also inform you about any issues with the gearmotor. Nonetheless, this is not enough – it is essential to verify the problem of the gearbox and its parts.
Conduct visual inspection. The objective of visible inspection is to be aware any irregularities that may reveal feasible difficulties with the gear motor. A filthy motor may possibly be an indicator of a rough environment and a great deal of problems. You can also perform a odor take a look at. If you can odor a burned odor coming from the windings, there might be an overheating issue. Overheating can lead to the windings to burn up and hurt.
Reactive upkeep is the most typical technique of motor servicing. In this kind of upkeep, you only carry out repairs if the motor stops working due to a malfunction. Regular inspection is essential to steer clear of sudden motor failures. By making use of a logbook to doc motor functions, you can establish when it is time to replace the equipment motor. In contrast to preventive servicing, reactive routine maintenance needs no regular tests or providers. However, it is advised to complete inspections each six months.

China Standard Electric 12/24VDC Gear Motor for Lift Gate of Automobile/Smart Home Appliance     near me shop China Standard Electric 12/24VDC Gear Motor for Lift Gate of Automobile/Smart Home Appliance     near me shop

China Standard 8mm Gearbox Stepper Motor CZPT Gear Motor Stepping Motor with 9 Teeth Gear with Good quality

Product Description

Diameter 6mm 3V Modest DC Geared Motor

 

Merchandise Description

Model:  ZWBMD006006-711
Rated Voltage: 3V
No Load Speed: 26rpm
No load current: 40mA
Rated Pace: 22rpm
Rated Existing: 100mA
Rated Torque: 296.9g.cm
Total Length : 30.9mm
Rated Torque of Equipment Box: 330g.cm
Instant Torque of Gear Box: 800g.cm
Equipment Ratio: 711:1
Equipment Box Duration: sixteen.9mm
 

Specifications:

above requirements just for reference and customizable according to needs.

Make sure you permit us know your needs and we will provide you with CZPT transmission options.

2nd Drawing

Detailed Images

 

 

Software

Organization Profile

HangZhou CZPT CZPT & Electronics Co., Ltd was proven in 2001,We give the whole travel solution for buyers from design and style, tooling fabrication, components producing and assembly. 

Workshop

Testing Gear

one) Competitive Benefits

  • 1) Competitive Benefits
    19+12 months encounter in production motor gearbox
    We supply technical assistance from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Aggressive Price
    Product Functionality: Reduced noise, Large efficiency, Lengthy lifespan
    Prompt Shipping and delivery: fifteen working times following payment
    Little Orders Recognized

 2) Major Merchandise

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Custom-made worm and equipment transmission machinery
  • Specific electromechanical movement module
  • Precise part and assembly of plastic and steel powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and improvement
  • Connected technologies help
  • Micro travel gearbox custom remedy

Packaging & Transport

one) Packing Details

packed in nylon to begin with, then carton, and then reinforced with wood circumstance for outer packing.
Or according to client’s requirement.

2) Shipping and delivery Information

samples will be transported in ten times
batch get foremost time according to the real situation.

 

Certifications

Certifications

We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and a lot more…

 

FAQ

FAQ

one. Can you make the gearbox with custom made technical specs?
Of course. We have layout and development crew, also a wonderful phrase of engineers, every of them have
a lot of perform years encounter.

two.Do you offer the samples?
Sure. Our organization can offer the samples to you, and the supply time is about 5-15days in accordance to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our company, we accept tiny purchase.

four. Do you have the item in stock?
I am sorry we donot have the item in inventory, All items are manufactured with orders.

five. Do you supply technologies assist?
Indeed. Our business have design and advancement team, we can offer technological innovation assistance if you
need to have.

six.How to ship to us?
We will ship the products to you according to the DHL or UPS or FEDEX etc account you supply. 

seven.How to spend the funds?
We accept T/T in advance. Also we have distinct lender account for receiving cash, like US dollors or RMB and so forth.

eight. How can I know the merchandise is suitable for me?
Frist, you need to have to offer us the a lot more specifics information about the item. We will advise the item to you according to your requirement of specification. After you verify, we will get ready the samples to you. also we will supply some excellent improvements according to your product use.

9. Can I appear to your company to visit?
Indeed, you can appear to our business to visit at at any time, and welcome to pay a visit to our firm.

10. How do contact us ?
 Please send an inquiry

The Positive aspects of Utilizing a Gear Motor

A equipment motor operates on the theory of conservation of angular momentum. As the smaller sized gear covers more RPM and the larger equipment creates more torque, the ratio among the two is higher than a single. Likewise, a a number of gear motor follows the principle of strength conservation, with the course of rotation always opposite to the 1 that is adjacent to it. It truly is effortless to understand the concept guiding equipment motors and the numerous sorts accessible. Go through on to find out about the different kinds of gears and their applications.

Electrical motor

The choice of an electric powered motor for equipment motor is mostly dependent on the application. There are various motor and gearhead mixtures obtainable, and some are a lot more effective than other people. Nevertheless, it is vital to understand the software specifications and choose a motor that fulfills these requirements. In this article, we will look at some of the advantages of utilizing a equipment motor. The professionals and cons of every sort are briefly mentioned. You can purchase new gear motors at aggressive charges, but they usually are not the most dependable or resilient option for your software.
To determine which motor is greatest for your software, you may want to contemplate the load and speed requirements. A gear motor’s effectiveness (e) can be calculated by getting the input and output values and calculating their relation. On the graph below, the enter (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque utilized to the motor shaft. The output (P) is the volume of mechanical power transformed. A DC gear motor is 70% effective at 3.75 lb-in / 2,a hundred rpm.
In addition to the worm gear motor, you can also select a compact DC worm equipment motor with a variable equipment ratio from 7.5 to 80. It has a assortment of options and can be customized-created for your distinct software. The 3-phase AC gear motor, on the other hand, operates at a rated power of one particular hp and torque of 1.143.2 kg-m. The output voltage is usually 220V.
Another essential factor is the output shaft orientation. There are two principal orientations for gearmotors: in-line and offset. In-line output shafts are most perfect for applications with large torque and limited reduction ratios. If you want to avoid backlash, choose a proper angle output shaft. An offset shaft can lead to the output shaft to turn into excessively very hot. If the output shaft is angled at a specified angle, it might be as well huge or too small.
Motor

Gear reducer

A equipment reducer is a particular sort of speed lowering motor, typically employed in huge machinery, these kinds of as compressors. These reducers have no cooling fan and are not created to deal with weighty loads. Diverse functions demand distinct service variables. For occasion, a device that calls for recurrent fast accelerations and occasional load spikes wants a gear reducer with a substantial support element. A equipment reducer that is developed for lengthy generation shifts must be bigger than a device that employs it for brief intervals of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio modifications the rotation pace of the acquiring member. This modify in speed is usually necessary to resolve problems of inertia mismatch. The torque density of a equipment reducer is calculated in newton meters and will count on the motor used. The initial criterion is the configuration of the enter and output shafts. A gear ratio of 2:1, for instance, indicates that the output speed has been reduce in 50 percent.
Bevel equipment reducers are a good alternative if the input and output shafts are perpendicular. This sort is quite strong and is best for conditions where the angle amongst two axes is little. Nonetheless, bevel equipment reducers are high-priced and call for constant maintenance. They are typically used in weighty-responsibility conveyors and farm products. The correct option of gear reducer for equipment motor is critical for the performance and reliability of the mechanism. To get the ideal gear reducer for your application, talk to a certified producer right now.
Selecting a gear reducer for a equipment motor can be challenging. The mistaken one particular can damage an complete device, so it’s crucial to know the details. You need to know the torque and velocity needs and pick a motor with the proper ratio. A gear reducer ought to also be compatible with the motor it truly is supposed for. In some cases, a more compact motor with a gear reducer will operate far better than a greater one.
Motor

Motor shaft

Correct alignment of the motor shaft can drastically boost the performance and daily life span of rotating devices. The appropriate alignment of motors and pushed instruments enhances the transfer of vitality from the motor to the instrument. Incorrect alignment qualified prospects to additional noise and vibration. It might also guide to untimely failure of couplings and bearings. Misalignment also outcomes in enhanced shaft and coupling temperatures. That’s why, correct alignment is crucial to increase the effectiveness of the driven instrument.
When choosing the proper sort of equipment practice for your motor, you need to consider its energy effectiveness and the torque it can deal with. A helical geared motor is more productive for high output torque apps. Dependent on the needed velocity and torque, you can pick amongst an in-line and a parallel helical geared motor. The two varieties of gears have their positive aspects and down sides. Spur gears are prevalent. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor must not run at also substantial present to avert demagnetization, which will lead to action reduction or torque fall. Ensure that the motor and gearbox output shafts are secured from exterior impacts. If the motor and gearbox are not protected from bumps, they may trigger thread flaws. Make confident that the motor shafts and rotors are protected from external impacts.
When picking a steel for your gear motor’s motor shaft, you need to consider the price of very hot-rolled bar stock. Its outer levels are more challenging to equipment. This kind of substance is made up of residual stresses and other difficulties that make it tough to equipment. For these purposes, you need to select a higher-energy metal with difficult outer layers. This kind of steel is cheaper, but it also has measurement issues. It’s ideal to take a look at each and every material initial to establish which 1 fits your demands.
In addition to lowering the pace of your device, a geared motor also minimizes the torque generated by your equipment. It can be employed with each AC and DC electricity. A large-good quality gear motor is important for stirring mechanisms and conveyor belts. Even so, you should pick a geared motor that employs higher-grade gears and gives optimum efficiency. There are a lot of sorts of planetary gear motors and gears on the industry, and it truly is critical to pick the proper a single.
Motor

First phase gears

The 1st phase gears of a equipment motor are the most critical factors of the entire gadget. The motor’s electrical power transmission is ninety% effective, but there are a lot of factors that can impact its functionality. The gear ratios used must be higher adequate to deal with the load, but not as well higher that they are limiting the motor’s speed. A equipment motor need to also have a healthful safety issue, and the lubricant must be enough to overcome any of these elements.
The transmission torque of the equipment modifications with its velocity. The transmission torque at the enter aspect of the gear decreases, transferring a modest torque to the output aspect. The variety of enamel and the pitch circle diameters can be utilised to determine the torque. The 1st phase gears of equipment motors can be categorized as spur gears, helical gears, or worm gears. These three varieties of gears have diverse torque capacities.
The initial stage helical gear is the most important part of a equipment motor. Its purpose is to transfer rotation from one particular gear to the other. Its output is the gearhead. The second phase gears are connected by a carrier. They operate in tandem with the very first stage gear to give the output of the gearhead. Moreover, the initial phase provider rotates in the identical direction as the input pinion.
Yet another essential ingredient is the output torque of the gearmotor. When selecting a gearmotor, contemplate the commencing torque, operating torque, output pace, overhung and shock masses, duty cycles, and a lot more. It is critical to pick a gearmotor with the proper ratio for the application. By choosing the appropriate gearmotor, you will get greatest performance with minimum running fees and improve plant productivity. For much more information on initial phase gears, check out our blog.
The 1st stage of a equipment motor is composed of a established of mounted and rotating sprockets. The very first stage of these gears acts as a push gear. Its rotational mass is a restricting issue for torque. The second phase consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the restricting force for the motor’s torque.

China Standard 8mm Gearbox Stepper Motor CZPT Gear Motor Stepping Motor with 9 Tooth Gear     with Great good qualityChina Standard 8mm Gearbox Stepper Motor CZPT Gear Motor Stepping Motor with 9 Enamel Equipment     with Excellent high quality

China Standard Roboct 8 Inch DC Motor Gear Brushless 48V Servo Motor 8A 500W with Free Design Custom

Merchandise Description

 

Manufacturing facility and qualification

FAQ
 

Q: What is your business performing and where is your company?

A: HangZhou RoboCT Technological Development Co., Ltd. is committed to supplying the disabled, the aged and health care Rehabilitation institutes with clever rehabilitation products, rehabilitation support and wise options via combining Synthetic Intelligence (AI)and robotic Technological innovation with information examination and cloud computing. It aims to market health-related.Rehabilitation and drive the pension sector with benefiting the disabled and folks with mobility impairments as its personal goal. It also entails the investigation and products advancement of exoskeleton technological innovation in a number of fields these kinds of as leisure, industry and sports activities.

Q: What is the variation amongst you and other firms?

A: Our business has a professional layout crew, a single-quit CZPT set up staff, and be concerned free after-sales support to provide you with handy, safe and be concerned free a single-stop residence CZPT services

Q: What are the payment approaches?

A: We give you with the lender counter transfer payment, POS equipment credit history card payment, cash payment and other ways

Q: What is the payment process?

A: The major process is location dimension – scheme evaluation – scheme producing – determining scheme – order processing – network question – order generation – Logistics Shipping

Q: What providers do you all give?

A: We offer necessary installation, configuration, simple routine maintenance and technical support companies inside of our capabilities.

Q: What is the company of your organization?

In2018, RoboCT Engineering has obtained Pre-A Spherical Financing and introduced industrial buyers. The influx off methods has jump-start the organization. The company lifestyle of RoboCT Technological innovation is “fixing difficulties, trusting every single other and keeping tempo with the times” which is kept in mind by all the employees. We function to broaden humans’ perception and broaden physical fitness, satisfy people’s crucial demands for hassle-free transferring and a free life and faithful to the company vision.

Q: What is the Company Eyesight of your organization?

A: Besides, we try to increase engineering and broad envision with the occasions, hold Top the technology to give greater robotic goods. We adhere to meticulously studying and eveloping in clever technology. That means we will greater person encounter via humanistic care and persistently improve the business chain of exoskeleton engineering. All these efforts will pave the way for us to turn out to be a leading company in terms of exoskeleton close to the globe. The CZPT of AI has arrived, and the potential is certain to be a time when individuals combine with devices. For that reason, exoskeleton should be another accent organ for individuals. All in all, a small action taken by RoboCT Technologies to develop exoskeleton technology is a giant leap for mankind

Q: No matter whether the solution can be custom-made?

A:  Of course, we accept custom-made goods, as long as you put forward the demand from customers, we will do our very best.

Q: How to offer aftersales support?

A: Make sure you contact our after-sales support personnel who will try out their best to resolve your following-product sales troubles.

Q: How can I get a quote?

A: Contact the revenue, it truly is required to know your organization and project information ahead of giving a quote, RoboCT have normal questions for you to reply. You can also email us. 

Q: What’s your company rewards?

A: Higher price-powerful products, high-amount engineering goods and best following-income support.

The Positive aspects of Using a Equipment Motor

A gear motor functions on the basic principle of conservation of angular momentum. As the smaller gear covers much more RPM and the greater gear creates a lot more torque, the ratio amongst the two is better than a single. In the same way, a a number of gear motor follows the principle of energy conservation, with the route of rotation usually reverse to the a single that is adjacent to it. It’s easy to recognize the concept guiding gear motors and the a variety of kinds obtainable. Read on to learn about the different kinds of gears and their programs.

Electrical motor

The decision of an electric motor for equipment motor is largely dependent on the software. There are numerous motor and gearhead combinations offered, and some are much more productive than other individuals. Nevertheless, it is critical to recognize the application specifications and pick a motor that satisfies these needs. In this article, we will take a look at some of the rewards of utilizing a gear motor. The pros and negatives of each kind are briefly mentioned. You can buy new gear motors at competitive rates, but they aren’t the most trustworthy or resilient alternative for your software.
To establish which motor is very best for your application, you are going to need to consider the load and speed demands. A equipment motor’s effectiveness (e) can be calculated by getting the enter and output values and calculating their relation. On the graph under, the enter (T) and output (P) values are represented as dashed lines. The input (I) benefit is represented as the torque utilized to the motor shaft. The output (P) is the volume of mechanical energy transformed. A DC equipment motor is 70% successful at 3.seventy five lb-in / 2,a hundred rpm.
In addition to the worm equipment motor, you can also choose a compact DC worm equipment motor with a variable equipment ratio from 7.5 to 80. It has a assortment of choices and can be customized-manufactured for your specific application. The 3-phase AC equipment motor, on the other hand, operates at a rated electricity of 1 hp and torque of 1.143.2 kg-m. The output voltage is generally 220V.
Yet another essential factor is the output shaft orientation. There are two principal orientations for gearmotors: in-line and offset. In-line output shafts are most perfect for apps with high torque and quick reduction ratios. If you want to avoid backlash, decide on a right angle output shaft. An offset shaft can result in the output shaft to become excessively scorching. If the output shaft is angled at a particular angle, it may be too massive or also tiny.
Motor

Equipment reducer

A equipment reducer is a specific kind of velocity reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling enthusiast and are not created to deal with hefty loads. Distinct needs need various service variables. For instance, a equipment that requires repeated quick accelerations and occasional load spikes wants a gear reducer with a high service element. A equipment reducer that is made for extended generation shifts must be greater than a equipment that makes use of it for brief intervals of time.
A gear reducer can lessen the velocity of a motor by a issue of two. The reduction ratio alterations the rotation velocity of the getting member. This modify in speed is often needed to resolve problems of inertia mismatch. The torque density of a equipment reducer is calculated in newton meters and will rely on the motor utilised. The first criterion is the configuration of the enter and output shafts. A gear ratio of 2:1, for case in point, indicates that the output speed has been reduce in 50 percent.
Bevel equipment reducers are a excellent selection if the enter and output shafts are perpendicular. This type is quite strong and is perfect for situations where the angle in between two axes is little. Nonetheless, bevel equipment reducers are pricey and demand constant servicing. They are typically utilised in hefty-responsibility conveyors and farm gear. The proper selection of equipment reducer for equipment motor is essential for the effectiveness and reliability of the system. To get the greatest gear reducer for your software, chat to a certified maker nowadays.
Selecting a equipment reducer for a equipment motor can be difficult. The incorrect one can destroy an complete device, so it truly is critical to know the details. You need to know the torque and pace specifications and select a motor with the suitable ratio. A equipment reducer must also be compatible with the motor it’s meant for. In some instances, a scaled-down motor with a gear reducer will function far better than a greater one.
Motor

Motor shaft

Correct alignment of the motor shaft can drastically increase the efficiency and life span of rotating devices. The correct alignment of motors and driven instruments improves the transfer of power from the motor to the instrument. Incorrect alignment qualified prospects to additional sound and vibration. It may possibly also lead to untimely failure of couplings and bearings. Misalignment also outcomes in improved shaft and coupling temperatures. Consequently, appropriate alignment is crucial to boost the performance of the pushed instrument.
When deciding on the proper variety of gear prepare for your motor, you want to take into account its power efficiency and the torque it can handle. A helical geared motor is far more efficient for higher output torque applications. Relying on the essential velocity and torque, you can select among an in-line and a parallel helical geared motor. Each sorts of gears have their rewards and negatives. Spur gears are common. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor need to not work at too higher current to stop demagnetization, which will lead to stage reduction or torque fall. Make certain that the motor and gearbox output shafts are guarded from external impacts. If the motor and gearbox are not protected against bumps, they could trigger thread problems. Make positive that the motor shafts and rotors are protected from external impacts.
When picking a steel for your equipment motor’s motor shaft, you should contemplate the cost of sizzling-rolled bar stock. Its outer layers are far more difficult to machine. This type of content includes residual stresses and other difficulties that make it hard to machine. For these apps, you ought to decide on a high-strength metal with tough outer levels. This variety of steel is less expensive, but it also has dimension factors. It’s greatest to test every single content initial to establish which a single fits your wants.
In addition to lowering the speed of your unit, a geared motor also minimizes the torque produced by your device. It can be used with the two AC and DC electricity. A high-top quality gear motor is vital for stirring mechanisms and conveyor belts. Nevertheless, you need to pick a geared motor that makes use of high-quality gears and gives optimum performance. There are many varieties of planetary equipment motors and gears on the industry, and it truly is essential to decide on the right one particular.
Motor

Very first stage gears

The first phase gears of a equipment motor are the most essential factors of the complete gadget. The motor’s power transmission is ninety% productive, but there are many variables that can affect its performance. The equipment ratios used need to be substantial adequate to manage the load, but not way too higher that they are limiting the motor’s pace. A equipment motor must also have a wholesome safety factor, and the lubricant have to be sufficient to overcome any of these elements.
The transmission torque of the equipment changes with its velocity. The transmission torque at the enter facet of the equipment decreases, transferring a little torque to the output facet. The quantity of teeth and the pitch circle diameters can be employed to compute the torque. The 1st phase gears of equipment motors can be categorized as spur gears, helical gears, or worm gears. These three kinds of gears have different torque capacities.
The initial stage helical equipment is the most critical portion of a gear motor. Its purpose is to transfer rotation from one particular gear to the other. Its output is the gearhead. The second stage gears are connected by a provider. They operate in tandem with the first phase gear to supply the output of the gearhead. Moreover, the first phase carrier rotates in the same direction as the enter pinion.
An additional important ingredient is the output torque of the gearmotor. When picking a gearmotor, take into account the starting up torque, managing torque, output speed, overhung and shock hundreds, obligation cycles, and more. It is vital to pick a gearmotor with the correct ratio for the software. By selecting the correct gearmotor, you will get maximum performance with minimal operating costs and increase plant productiveness. For a lot more data on first phase gears, check out our blog.
The 1st stage of a equipment motor is composed of a established of mounted and rotating sprockets. The initial stage of these gears acts as a drive equipment. Its rotational mass is a limiting aspect for torque. The next stage is made up of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the restricting pressure for the motor’s torque.

China Standard Roboct 8 Inch DC Motor Gear Brushless 48V Servo Motor 8A 500W     with Free Design PersonalizedChina Standard Roboct 8 Inch DC Motor Gear Brushless 48V Servo Motor 8A 500W     with Free Design Custom made