Tag Archives: gear supplier

China supplier 130mm 48V 72V 310V Brushless DC Gear Motor vacuum pump electric

Product Description

High Quality 130mm 1300W 1500W High Voltage Brushless DC Square Motor

Specification

Type Voltage   V   Rated Power W    Rated Torque N.m No-load Speed RPM No-load Current A Rated Speed       RPM Rated Current       A Length
  mm
GSBLD130S1500D48 48 1500 4.775 3800 <9.47 3000 36.33 160
GSBLD130S1500D72 72 1500 4.775 3800 <6.31 3000 24.22 160
GSBLD130S1500D310 310 1500 4.775 3800 <1.14 3000 5.62 160
GSBLD130S1300D48 48 1300 7 3700 <13.89 3000 52.08 190
GSBLD130S1300D72 72 1300 7 3700 <9.24 3000 34.72 190
GSBLD130S1300D310 310 1300 7 3700 <8.15 3000 8.06 190

Greensky’s advantage
On the site you can find a range of renewable products including ac/dc motor, ac induction motor, reversible motor, blake motor, speed motor, ac angel motor, gear motor, planetary gear box, worm gear box and their relevant components.

If you have any other questions, please feel free to contact us.
 

Company Overview

Greensky Power Company Limited is a China based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.

Mission:
We are dedicated to develop an international electric motor company who can deliver one-stop reliable products with customer-oriented service.

History:
Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past 8 years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing  system and fast-respond professional service.

Location: 
Xihu (West Lake) Dis. district, HangZhou, China
Xihu (West Lake) Dis. is a high-tech zone which is the center of oversea Chinese talent entrepreneurs. Some famous neighbours include Alibaba, Netease and Geely corporation.

Background:
Greensky is a subsidiary of EagleEye Capital Limited who has 3 manufacturing plants and 1 sales office with more than 500 employees and overall 200 million sales.

Greensky Overseas Exhibitions

Greensky Certificates:

FAQ

1 Q: What’s your MOQ?
   A: 1unit is ok for different types. 

2 Q: What about your warranty?
   A: One year.

3 Q: Do you provide OEM service with customer-logo?
   A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms ?
   A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing ?
   A: Carton, Plywood case. If you need more, we can pack all goods with pallet 

6 Q: What information should be given, if I buy from you ?
   A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the order?
   A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

Warmly welcome your inquiries !

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Appliances
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China supplier 130mm 48V 72V 310V Brushless DC Gear Motor   vacuum pump electricChina supplier 130mm 48V 72V 310V Brushless DC Gear Motor   vacuum pump electric
editor by CX 2024-02-27

China supplier Factory Price Horizontal and Vertical Electric Motor Helical Gear Reducer with Brake Disk vacuum pump brakes

Product Description

Helical Gear Motor (K Type) 

Input Configurations

Direct motor coupled

with IEC B5/B14 motor flange

with IEC B5/B14 motor mounted

with CHINAMFG input shaft

Output Configurations

CHINAMFG output shaft

CHINAMFG output shaft with flange

Hollow output shaft

Hollow output shaft with flange

Variants of the Helical Bevel Gear Unit Series K / KF / KA / KAF

Foot- or flange-mounted

B5 or B14 flange-mounted

CHINAMFG shaft or hollow shaft

Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm

Main Feature
With their high efficiency in both directions of rotation and at any input speed, these right-angle gear units are very energy-efficient. Their high-endurance gearing is wear-free and lasts a gear unit’s lifetime.

Specification

Model

Shaft Dia.

mm

Horizontal Center Height mm

External Flange Dia.

 mm

Power
(kw)

Ratio

(i)

Nominal Torque

(Nm)

CHINAMFG Shaft

Hollow Shaft

K/KF/KA/KAF37

ф25

ф30

100

160

0.12-2.2

8-102

180

K/KF/KA/KAF47

ф30

ф35

112

200

0.18-4

8-126

380

K/KF/KA/KAF57

ф35

ф40

132

250

0.25-5.5

8-143

580

K/KF/KA/KAF67

ф40

ф40

140

250

0.37-7.5

8-143

680

K/KF/KA/KAF77

ф50

ф50

180

300

0.75-11

8-175

1300

K/KF/KA/KAF87

ф60

ф60

212

350

1.5-18.5

8-197

2500

K/KF/KA/KAF97

ф70

ф70

265

450

2.2-30

8-197

3900

K/KF/KA/KAF107

ф90

ф90

315

450

4-45

8-197

6800

K/KF/KA/KAF127

ф110

ф100

375

550

7.5-90

8-197

11200

K/KF/KA/KAF157

ф120

ф120

450

660

11-110

8-198

11700

K/KF/KA/KAF167

ф160

ф135

500

15-160

8-186

32000

K/KF/KA/KAF187

ф190

ф155

600

18.5-200

8-186

50000

Company Profile
Packing
Scenarioes

FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice. 

Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Foot/Flange Mounted
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Customization:
Available

|

gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China supplier Factory Price Horizontal and Vertical Electric Motor Helical Gear Reducer with Brake Disk   vacuum pump brakesChina supplier Factory Price Horizontal and Vertical Electric Motor Helical Gear Reducer with Brake Disk   vacuum pump brakes
editor by CX 2024-02-24

China supplier K Series Right Angle 90 Degree Spiral Bevel Gear Conveyo Motor vacuum pump oil

Product Description

K Series Right Angle 90 Degree Spiral Bevel Gear Conveyo Motor

Product Description


Description: K Series Helical Bevel Gearbox

Overview
(1) Input mode: coupled motor, belted motor, input shaft or connection flange.
(2) Right angle output.
(3) Compact structure.
(4) Rigid tooth face.
(5) Carrying greater torque, high loading capacity.
(6) High precision gear, ensuring the unit to operate stably, smooth transmission.
(7) Low noise, long lifespan.
(8) Large overlap coefficient, abrasion resistant.

Detailed Photos

K series gear units are available in the following designs:
KAZ..Y..Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y…Foot-mounted helical-bevel gear units with CHINAMFG shaft
KAT…Y…Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y…Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S…Shaft input helical-bevel gear units
KA…Y…Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y..Combinatorial helical-bevel gear units
KF…Y…Flange-mounted helical-bevel gear units with CHINAMFG shaft
KA(K, KF ,KAF ,KAZ)S…R…Shaft input combinatorial helical-bevel gear units
KAF…Y…Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y…When equipping the user’s motor or the special 1 ,the flange is required to be connected

The weights are mean values, only for reference.
Maximum torque means the biggest 1 of the maximum torque related to the different ratio for the specified size.

Rated Power:0.18KW~200KW
Rated Torque:Up to 50000N.m
Gear Arrangement:Bevel Helical Hardened Gearbox
Input Speed:50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio:5.36~192.18

Product Parameters

Structure:

K(-)
 
K(A) K(F) Input power range Output speed Output torque
Foot-mounted Hollow shaft 
output
Flange-mounted 0.18-200kw 0.1-270r/min Up to 50000Nm

Input power rating and maximum torque:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Structure
 
K      KA           KF          KAF        KAZ          KAT           KAB                        
Input power rating(kw)
 
0.18~
3.0
0.18~
3.0
0.18~
5.5
0.18~
5.5
0.37~
11
0.75~
22
1.3~
30
3~
45
7.5~
90
11~
160
11~
200
18.5~
200
Ratio 5.36~
106.38
5.81~
131.87
6.57~
145.15
7.14~
44.79
7.22~
192.18
7.19~
197.27
8.95~
175.47
8.74~
141.93
8.68~
146.07
12.66~
150.03
17.35~1
64.44
17.97~
178.37
Maximum
Torque(N.m)
 
200 400 600 820 1550 2770 4300 8000 13000 18000 32000 50000

Gear unit weight:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Weight
 
11 20 27 33 57 85 130 250 380 610 1015 1700

 

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, environmental protection, logistics and etc.
4.Do you offer any visiting?
Yes! We sincerely invite you to visit us! We can pick you from airport, railway station and so on. Also, we can arrange housing for you. Please let us know in advanced.
5.Is your quality good?
Quality never tell lies, we’re theprofessional manufacturer and exporter of gear reducer and motor in Asia, who has been given license since 1982. Also, we had achieved ISO9001 and CE Certificate among all manufacturers.

 

Contact:

If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China supplier K Series Right Angle 90 Degree Spiral Bevel Gear Conveyo Motor   vacuum pump oil	China supplier K Series Right Angle 90 Degree Spiral Bevel Gear Conveyo Motor   vacuum pump oil
editor by CX 2024-02-11

China Best Sales 24byj, 24byj48, 24byj-48, 25byj, 35byj46 Stepper Motor Gear Stepping Motors supplier

Product Description

Product Description

We are professional manufacturer for 20BYJ46 / 24BYJ / 28BYJ48 / 24BYJ48 / 30BYJ / 30BYJ46 / 35BYJ46 / 35BYJ412 series stepper motor

Motor voltage, speed, pull the torque, can be adjusted according to customer requirements.

Products are widely used in air conditioning, monitoring, smart toilet, electronic locks, valves, packaging machinery, food machinery, printing machinery, semiconductor processing, medical machinery, textile machinery, office automation equipment, fitness equipment,Engraved, lettering, and other areas of automation and control. We also serve the user at the same time, to provide the entire system control program, motor selection and technical support for the motor control, to undertake the motor control system hardware and software development.

Mainly used for: home air conditioning, surveillance cameras, high-speed dome, variable speed ball, medium speed ball, air conditioning, smart toilet, office equipment, mobile air conditioning, stage lighting, medical equipment, textile machinery, equipment, sanitary ware and other automation and control areas.

General models are as follows:

  V Ω HZ ≥mN.m ≥mN.m pps pps step angle
24BYJ48 5 15 100 24.5 24.5 800 1000 5.625
24BYJ48 5 15 100 29.4 39.4 800 1000 5.625
24BYJ48 5 20 100 34.2 39.2 800 1000 5.625
24BYJ48 5 20 100 88.2 39.2 800 1000 5.625
24BYJ48 12 80 100 98 39.2 800 1000 5.625
24BYJ48 12 120 100 88.2 39.2 800 1000 5.625
24BYJ48 12 200 100 68.6 39.2 800 1000 5.625
24BYJ48 12 300 100 49 39.2 800 1000 5.625
24BYJ48 24 200 100 98 39.2 800 1000 5.625
24BYJ48 24 300 100 88.2 39.2 800 1000 5.625
24BYJ48 36 380 100 98 49 800 1000 5.625
Reduction ratio:1/12   1/16  1/25  1/32  1/36  1/64  1/90 1/96
28BYJ48 5 15 100 24.5 24.5 800 1000 5.625
28BYJ48 5 15 100 29.4 39.4 800 1000 5.625
28BYJ48 5 20 100 34.2 39.2 800 1000 5.625
28BYJ48 5 20 100 88.2 39.2 800 1000 5.625
28BYJ48 12 80 100 98 39.2 800 1000 5.625
28BYJ48 12 130 100 88.2 39.2 800 1000 5.625
28BYJ48 12 200 100 68.6 39.2 800 1000 5.625
28BYJ48 12 300 100 49 39.2 800 1000 5.625
28BYJ48 24 200 100 98 39.2 800 1000 5.625
28BYJ48 24 300 100 88.2 39.2 800 1000 5.625
28BYJ48 36 380 100 98 49 800 1000 5.625
Reduction ratio:1/12   1/16  1/25  1/32  1/36  1/64  1/90 1/96
35BYJ46 5 10–20 100 127-196 58.8 800 500 7.5
35BYJ46 12 30-60 100 196 88.2 800 500 7.5
35BYJ46 12 70-100 100 147 68.8 800 500 7.5
35BYJ46 12 130 100 127.4 68.8 800 500 7.5
35BYJ46 12 200 100 147 68.8 800 500 7.5
35BYJ46 24 250 100 196 88.2 800 500 7.5
Reduction ratio:1/15  1/30  1/85 
35BYJ412 5 15-20 100 300 120 500 350 3.75
35BYJ412 12 40-60 100 350 120 500 350 3.75
35BYJ412 12 70-90 100 350 150 500 350 3.75
35BYJ412 12 100-120 100 300 150 500 350 3.75
35BYJ412 12 130-150 100 300 180 500 350 3.75
35BYJ412 24 200-600 100 300 180 500 350 3.75
Reduction ratio:1/17.7  1/22.3  1/42.5

After-Sales Service
All of our motors have a Warranty and complete After-Sales Service:
1). If there are any quality problems in 1 month when customer received our motors, we will send you new motors to replace the defective ones, We pay for all of the cost; or we refund all of the payment to customer.
2). All of our motor’s information, such as specification data, and instructions of usage will be offered to customer.
1.Q: Can I get some samples first?
A: Sure, we are honored to offer you samples for your check.
2.Q: Do you have the products in stock?
A: Our products are manufactured according to your order except for the normal products.
3.Q: What’s the delivery time?
A: It usually takes about 7 working days,but the exact delivery time might be different for different orders or at different time.
4.Q: How does your factory do regarding quality control?
A: Quality is a priority. We always attach great importance to quality control from the beginning to the end of production. Every product will be fully assembled and carefully tested before being packed.
5.Q: What are your warranty terms? 
A: We offer different warranty terms for different products. Please contact us for details. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Air Conditioner, Bidet, Fans, Purifier
Speed: Low Speed
Number of Stator: Four-Phase
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China Best Sales 24byj, 24byj48, 24byj-48, 25byj, 35byj46 Stepper Motor Gear Stepping Motors   supplier China Best Sales 24byj, 24byj48, 24byj-48, 25byj, 35byj46 Stepper Motor Gear Stepping Motors   supplier
editor by CX 2024-02-02

China manufacturer Zjy Series Speed Reducers Gears Gear Box Reducer Motor for Screw Conveyor supplier

Product Description

Product Description

ZJY series speed reducers gears gear box reducer motor for screw conveyor

 Mounting type: Tie rod hanging shaft mountedZJY Series Shaft Mounted Gearbox Reducer is mounted directly in a way of hanging on the dynamic input shaft of matching master machine, which dispenses with the connecting accessory and decelerator erection platform. It is applicable for the mechanical drive of bucket elevator,belt conveyor, and flight conveyor, as well as matching with other similar master machine.

ZJY Series Shaft Mounted Speed Reducer is manufactured according to JB/T9050.1-1999 standard, and main drive components are made of quality alloy steels. Gar wheel is processed with carburizing and quenching and grinding teeth with precision of Class6(GB10095.1-2001). The gearbox reducer is compact size with high carrying capacity, long service life, low noise, and high efficiency. ZJY has the same output torque as ZJ shaft mounted gearbox. ZJY weights only 30% of ZJ, therefore, the rigidity required for the master machine frame is significantly decreased, and ZJY drives stably.

Not only ZJY series shaft mounted speed reducer can be operated double direction, but also can be equipped with anti-runback device to achieve 1 way braking.

Detailed Photos

 

Product Parameters

Models Output Shaft Bore Input Power Max. Torque Ratio Weight
           
ZJY106 45mm 2.3kW~12kW 750N.m 10, 11.2, 12.5, 14, 16, 18, 20, 22.4, 25 27kg
ZJY125 55mm 3.8kW~19kW 1250N.m   40kg
ZJY150 60mm 7.1kW~33kW 2120N.m   67kg
ZJY180 70mm 11kW~56kW 3550N.m   110kg
ZJY212 85mm 19kW~92kW 6000N.m   173kg
ZJY250 100mm 32kW~157kW 10000N.m   250kg
ZJY300 120mm 46kW~225kW 14720N.m   380kg

Applications:Belt Conveyors, Scraper Conveyors, Bucket Elevators
Installation:Hanging Shaft Mounted Equipped With Pulley
Lubrication:Oil-bath and Splash Lubrication
Cooling:Natural Cooling

Rated Power Rated Torque Gear Arrangement Input Speed Output Speed Ratio
0.83KW~225KW 265~17000N.m Helical Hardened Gearbox 1450r/min,960r/min, 750r/min 30~150r/min I=1/10,1/11.2,
1/12.5,,1/25

Packaging & Shipping

Company Profile

Our Advantages

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Industry
Function: Speed Changing, Speed Reduction
Layout: Parallel
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Double-Step
Customization:
Available

|

gear motor

Where can individuals find reliable resources for learning more about gear motors and their applications?

Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:

1. Manufacturer Websites:

Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.

2. Industry Associations and Organizations:

Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).

3. Technical Publications and Journals:

Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.

4. Online Forums and Communities:

Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.

5. Educational Institutions and Courses:

Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.

6. Trade Shows and Exhibitions:

Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.

When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China manufacturer Zjy Series Speed Reducers Gears Gear Box Reducer Motor for Screw Conveyor   supplier China manufacturer Zjy Series Speed Reducers Gears Gear Box Reducer Motor for Screw Conveyor   supplier
editor by CX 2024-01-23

China wholesaler 12/24V Electric Gear AC Synchronous Motor for Vending Machine/Grill BBQ supplier

Product Description

Cookware Oven Air Conditioner ac synchronous motor for BBQ Grill

1. Optional dual voltage: 110V or 240V
2. Optional spit
3. Surface no rust
4. Special design

Mechanical Specification:
1) Direction of Rotation: Single CW, Single CCW
2) Output Speed: 1.8/2.2 rpm
3) Working Torque: >=160N. Cm
4) Gear Box Inside Designed

 

MODEL VOLTAGE SPEED RATED POWER TOROUE  ROTATION
KXTYZ-2 110V OR 240V 2RPM 5W 100N.cm  CW/CCW

Ritscher group was set up in 2006.we always focus on micro-motors for household electrical appliance and industry appliance since setting up.currently we have 2 professional micro-motor factories in China  which severally located in HangZhou city and HangZhou city.it has an area of 25,000 square CHINAMFG plants and more than 300 employees, annual output  is 3 million pcs and has 5 million pcs annual producing capacity.after several years development,we had built a great reputation in the market and got more and more customers’  trust in the world. We  started from shaded pole motors  at beginning, up to now,our product  included of shaded pole motors,synchronous motors,stepping motors ,capacitor motors, BLDC motors, DC motors and compressors. Our product  are widely used for making refrigerators, freezers, micro-wave ovens, air warmers, air exhausters, ventilators,ovens, air filter, massage machines and many other equipments. As a realiable quality

guaranty,Ritscher has complete R&D departement,QC department,producing department,purchase department etc. has perfect producing equipment like Aluminum diecasting, Zinc diecasting, Sheet metal stamping, Plastic injection molding etc. also test/ detection device like multiplex temp measuring device, performance parameter inspection device, Phenol peptide solution pinhole tester,Anechoic room etc. – See more at: http://greatup

Application: Universal, Household Appliances, Industrial, Power Tools, Car
Operating Speed: Low Speed
Operation Mode: Electric Motor
Magnetic Structure: Permanent Magnet
Function: Driving, Control
Structure: Rotating Pole Type (Armature Fixed)
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China wholesaler 12/24V Electric Gear AC Synchronous Motor for Vending Machine/Grill BBQ   supplier China wholesaler 12/24V Electric Gear AC Synchronous Motor for Vending Machine/Grill BBQ   supplier
editor by CX 2023-11-30

China supplier Customized NEMA 23 BLDC DC Gear Geared Motor 24 48VDC Planetary Reduction Gearbox Integrated Driver Brushless DC Motor Power 10W Upto 800W vacuum pump diy

Product Description

 

Customized NEMA 23 BLDC DC Gear Geared Motor 24 48VDC Planetary Reduction Gearbox Integrated Driver Brushless DC Motor Power 10W Upto 800W 

Product Description

Product Name: Brushless DC Motor

Number of Phase: 3 Phase

Number of Poles: 4 Poles /8 Poles /10 Poles

Rated Voltage: 12v /24v /36v /48v /310v

Rated Speed: 3000rpm /4000rpm /or customized

Rated Torque: Customized

Rated Current: Customized

Rated Power: 23w~2500W

Jkongmotor has a wide range of micro motor production lines in the industry, including Stepper Motor, DC Servo Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Planetary Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

57mm 36V Brushless DC Motor Parameters:

Specification Unit Model
JK57BLS005 JK57BLS01 JK57BLS02 JK57BLS03 JK57BLS04
Number Of Phase Phase 3
Number Of Poles Poles 4
Rated Voltage VDC 36
Rated Speed Rpm 4000
Rated Torque N.m 0.055 0.11 0.22 0.33 0.44
Rated Current Amps 1.2 2 3.6 5.3 6.8
Rated Power W 23 46 92 138 184
Peak Torque N.m 0.16 0.33 0.66 1 1.32
Peak Current Amps 3.5 6.8 11.5 15.5 20.5
Back E.M.F V/Krpm 7.8 7.7 7.4 7.3 7.1
Torque Constant N.m/A 0.074 0.073 0.07 0.07 0.068
Rotor Inertia g.cm2 30 75 119 173 230
Body Length mm 37 47 67 87 107
Weight Kg 0.33 0.44 0.75 1 1.25
Sensor Honeywell
Insulation Class B
Degree of Protection IP30
Storage Temperature -25~+70ºC
Operating Temperature -15~+50ºC
Working Humidity 85% RH or below (no condensation)
Working Environment Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust
Altitude 1000 CHINAMFG or less

Planetary Gearbox Parameters:

56JXE300K
Ring material Metal
Bearing at output Ball bearings
Max. Radial (12mm from flange) 300N
Max. shaft axial load 200N
Radial play of shaft (near to flange) ≤0.08mm
Axial play of shaft ≤0.4mm
Backlash at no-load ≤2.5°
Shaft press fit force, max 300N

 

Motor Shaft Pinion Specifications
Module 1
No. of teeth 12 15 9
Pressure angle 20°
Hole diameter Φ6H7
Reduction ratio 1/4.25  1/15  1/18  1/23  1/52  1/61  1/72  1/96  1/121  1/220  1/260  1/307 1/3.6  1/13  1/43  1/154  1/187 1/5.33  1/28

 

Gearbox Specifications:
Reduction ratio Exact reduction ratio Rated tolerance torque Max momentary tolerance torque Efficiency L (mm) Weight (g)
1/3.6  1/4.25  1/5.33 1/3.6  1/4.25  1/5.33 3 N.m Max 9 N.m 90% 37.8±0.5 489
1/13  1/15  1/18  1/23  1/28 1/12.96  1/15.30  1/18.06  1/22.67  1/28.44 12 N.m Max 36 N.m 0.81 49.5±0.5 681
1/43  1/52  1/61  1/72  1/96  1/121 1/42.69  1/51.84  1/61.20  1/72.25  1/96.33  1/120.89 24 N.m Max 72 N.m 73% 60.8±0.5 871
1/154  1/187  1/220  1/260  1/307 1/153.69  1/186.62  1/220.32  1/260.10  1/307.06 30 N.m Max 90 N.m 0.66 71.9±0.5 1066
Input & output same rotation direction; Motor Max. input speed: <6000rpm; Operating temperature range: -15ºC ~ +80ºC

We support many different Gearbox to customize, such as Planetary Gearbox, High Precision Planetary Gearbox, Worm gearbox, Eccentric Gearbox and so on. If you have any customized requirements, contact us immediately!!!

 

Planetary Gearbox Type:

 

42mm 24V Brushless DC Motor Parameters:

Specification Unit Model
JK42BLS01 JK42BLS02 JK42BLS03 JK42BLS04
Number Of Phase Phase 3
Number Of Poles Poles 8
Rated Voltage VDC 24      
Rated Speed Rpm 4000      
Rated Torque N.m 0.0625 0.125 0.185 0.25
Peak Current Amps 1.8 3.3 4.8 6.3
Rated Power W 26 52.5 77.5 105
Peak Torque N.m 0.19 0.38 0.56 0.75
Peak Current Amps 5.4 10.6 15.5 20
Back E.M.F V/Krpm 4.1 4.2 4.3 4.3
Torque Constant N.m/A 0.039 0.04 0.041 0.041
Rotor Inertia g.cm2 24 48 72 96
Body Length mm
Weight Kg
Sensor Honeywell
Insulation Class B
Degree of Protection IP30
Storage Temperature -25~+70ºC
Operating Temperature -15~+50ºC
Working Humidity 85% RH or below (no condensation)
Working Environment Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust
Altitude 1000 CHINAMFG or less

60mm 48V Brushless DC Motor Parameters:

Specification Unit Model
JK60BLS01 JK60BLS02 JK60BLS03 JK60BLS04
Number Of Phase Phase 3
Number Of Poles Poles 8
Rated Voltage VDC 48
Rated Speed Rpm 3000
Rated Torque N.m 0.3 0.6 0.9 1.2
Rated Current Amps 2.8 5.2 7.5 9.5
Rated Power W 94 188 283 377
Peak Torque N.m 0.9 1.8 2.7 3.6
Peak Current Amps 8.4 15.6 22.5 28.5
Back E.M.F V/Krpm 12.1 12.6 12.4 13.3
Torque Constant N.m/A 0.116 0.12 0.118 0.127
Rotor Inertia kg.cm2 0.24 0.48 0.72 0.96
Body Length mm 78 99 120 141
Weight Kg 0.85 1.25 1.65 2.05
Sensor Honeywell
Insulation Class B
Degree of Protection IP30
Storage Temperature -25~+70ºC
Operating Temperature -15~+50ºC
Working Humidity 85% RH or below (no condensation)
Working Environment Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust
Altitude 1000 CHINAMFG or less

80mm 48V BLDC Motor Parameters:

Specification Unit Model
JK80BLS01 JK80BLS02 JK80BLS03 JK80BLS04
Number Of Phase Phase 3
Number Of Poles Poles 4
Rated Voltage VDC 48
Rated Speed Rpm 3000
Rated Torque N.m 0.35 0.7 1.05 1.4
Rated Current Amps 3 5.5 8 10.5
Rated Power W 110 220 330 440
Peak Torque N.m 1.05 2.1 3.15 4.2
Peak Current Amps 9 16.5 24 31.5
Back E.M.F V/Krpm 13.5 13.3 13.1 13
Torque Constant N.m/A 0.13 0.127 0.126 0.124
Rotor Inertia g.cm2 210 420 630 840
Body Length mm 78 98 118 138
Weight Kg 1.4 2 2.6 3.2
Sensor Honeywell
Insulation Class B
Degree of Protection IP30
Storage Temperature -25~+70ºC
Operating Temperature -15~+50ºC
Working Humidity 85% RH or below (no condensation)
Working Environment Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust
Altitude 1000 CHINAMFG or less

86mm 48V Dc Brushless Motor Parameters:

Specification Unit Model
JK86BLS58 JK86BLS71 JK86BLS84 JK86BLS98 JK86BLS125
Number Of Phase Phase 3
Number Of Poles Poles 8
Rated Voltage VDC 48
Rated Speed Rpm 3000
Rated Torque N.m 0.35 0.7 1.05 1.4 2.1
Rated Current Amps 3 6.3 9 11.5 18
Rated Power W 110 220 330 440 660
Peak Torque N.m 1.05 2.1 3.15 4.2 6.3
Peak Current Amps 9 19 27 35 54
Back E.M.F V/Krpm 13.7 13 13.5 13.7 13.5
Torque Constant N.m/A 0.13 0.12 0.13 0.13 0.13
Rotor Inertia g.cm2 400 800 1200 1600 2400
Body Length mm 71 84.5 98 111.5 138.5
Weight Kg 1.5 1.9 2.3 2.7 4
Sensor Honeywell
Insulation Class B
Degree of Protection IP30
Storage Temperature -25~+70ºC
Operating Temperature -15~+50ºC
Working Humidity 85% RH or below (no condensation)
Working Environment Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust
Altitude 1000 CHINAMFG or less

110mm 310V Brushless Motor Parameters:

Specification Unit Model
JK110BLS050 JK110BLS75 JK110BLS100 JK110BLS125
Number Of Phase Phase 3
Number Of Poles Poles 8
Rated Voltage VDC 310
Rated Speed Rpm 3400
Rated Torque N.m 2.38 3.3 5 6.6
Rated Current Amps 0.5 0.6 0.8 1
Rated Power KW 0.75 1.03 1.57 2.07
Back E.M.F V/Krpm 91.1 91.1 91.1 88.6
Torque Constant N.m/A 0.87 0.87 0.87 0.845
Body Length mm 130 155 180 205
Sensor Honeywell
Insulation Class H

Stepping Motor Customized

 

Detailed Photos

                                       Cnc Motor Kits                                                                                                   Brushless dc Motor with Brake

            Brushless Dc Motor with Planetary Gearbox                                                Bldc Motor with Encoder

 

                  Brushless Dc Motor                                                    Brushed Dc Motor                                                     Hybrid Stepper Motor

Company Profile

HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.

Equipments Show:
Production Flow:
Package:
Certification:

1. who are we?

We are based in ZheJiang , China, start from 2011,sell to Domestic Market(26.00%),Western Europe(20.00%),North
America(20.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South America(2.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?

We are based in ZheJiang , China, start from 2011,sell to Domestic Market(26.00%),Western Europe(20.00%),North
America(20.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South America(2.00%). There are total about 51-100 people in our office.

3.what can you buy from us?

Always a pre-production sample before mass production;
Always final Inspection before shipment;

4. why should you buy from us not from other suppliers?

Professional one-to-1 motor customized . The world’s large enterprise of choice for high quality suppliers . ISO9001:2008 quality management system certification, through the CE, ROHS certification.

5. what services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,FCA,CPT,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CAD,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Compound
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

need to confirm the cost with seller
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China supplier Customized NEMA 23 BLDC DC Gear Geared Motor 24 48VDC Planetary Reduction Gearbox Integrated Driver Brushless DC Motor Power 10W Upto 800W   vacuum pump diyChina supplier Customized NEMA 23 BLDC DC Gear Geared Motor 24 48VDC Planetary Reduction Gearbox Integrated Driver Brushless DC Motor Power 10W Upto 800W   vacuum pump diy
editor by CX 2023-10-20

China Professional Electric Hydraulic Worm Gear Unit Ball Plug Valve Operator Actuator Gearbox for wholesales supplier

Warranty: 3 a long time
Relevant Industries: Producing Plant, Machinery Repair Retailers, Farms, Building works, Strength & Mining
Fat (KG): five
Custom-made help: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: –
Input Pace: –
Output Velocity: –
Packaging Information: wood circumstance
Port: ZheJiang /HangZhou

Worm Gear Valve Actuator is a 90° rotary gear operator ideal for use on ball valves, butterfly valves, and plug valves with a handbook, electric powered or hydraulic actuator.Ratio Velocity: 31:1 ~ one hundred ninety:1Output Torque: 650 Nm ~ 50000NmGearbox Materials: WCBWorm Equipment Material: QT600-3Ingress of Protection: IP67 ~ IP68Both the enter and output connecting flanges are developed as for each expectations ISO 5210 and ISO 5211.

Technology knowledge
ModelS6S7S8S9S10S12S13S14S15
Ratio456:01:00551:01:00583:01:00682:01:00737:01:001920:01:002407:01:002703:01:002759:01:00
Input moment(N.m)122133156156156195195195250
Out put moment(N.m)40005480585075711850028500345003900050000
Rotate angle90°90°90°90°90°90°90°90°90°
Tolerance±5°±5°±5°± Custom round plastic base injection molded parts plastic injection mold 5°±5°±5°±5°±5°±5°
Butterfly valve DN400-450500-600700800900-one thousand1100-12001400-16001800-20002400
Ball valve DN200250-30035040050060080010001200
Joint dimension
D205260300350415475560650800
D1170200254298356406483590720
D2130×5160×5200×5230×5260×5300×8370×8490×8600×8
N-M8-M148-M168-M168-M2012-M2012-M2012-M2212-M2712-M30
d4050708090110130160200
dmin-max38-forty eight50-6055-7075-8590-a hundred98-120115-145160-180200-250
Key×Qty. ×90°14×216×220×222× Aluminum Industrial timing MXL, XL, L, H, XH, XXH,T5, T10, AT5 Tooth timing Belt Pulley two28×228×232×232×236×2
h105110120120150180195205250
φ350350400400500600600600600
Outline dimension
ModelS6S7S8S9S10S11S12S13S14
A50052559071079094097015711410
B3303654206005606007308501080
C470515550630820850103011501520
E3203403604355805606908201571
H290300350400425450480520600
H1125130155160180210240240340
Q2503003404104805906908401070
Weight(kg)45589011619530060010002000
Associated Products
Worm geared motorsMotor Worm GearboxesWorm Gearbox For Automatic Vehicle Wash Device
Worm equipment unitsLifting GearboxServo Worm Gearboxes
Worm Gear Screw LiftGreenhouse Geared Motors ProgramWorm Equipment Generate Screw Actuator
Stainless Steel Worm ReducerMotor worm gearboxesWorm Reducer For Building Hoist
Worm Equipment Slew PushGreenhouse Window Air flow – Warmth Curtain Reducers Worm Reducer For Paper Chopping Device
Slew drives for photo voltaic trackerValve ActuatorsWorm Reducer For Dried Powder Press
Worm equipment linear actuatorTwo-Stage Valve Worm Gear Operator-V TypeWorm Reducer For Rubber Tire Curing Press
gear motor for glass greenhouse ventilationMulti-Measures Valve Actuator-H VarietyWorm Reducer For Pipe Welding Device
gear motor for shading methodOne-Step Valve Actuator-H SortWorm Gear Reducers For Hoists
Motor Gearboxes With RackWorm Equipment Valve ActuatorWorm Gear Reducers For Winch
Motor Gearboxes With Winch DrumLow Backlash Proper Angle Servo Worm ReducerStainless steel worm reducers
Pinion Travel For GreenhouseSpecial Worm Reducer For Tyre ChangerCast Iron Worm Reducers
Motor Gearboxes For GreenhouseWorm Equipment OperatorsRV Collection Worm Reducer
Motor Gearboxes For Hoisting MethodsWorm Equipment Box For Solar Tracking ProgramMotor worm gearboxes
Our Company Ever-energy is specialist in creating all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear velocity reducers, parallel shaft helical equipment reducers, helical bevel reducers, helical worm equipment reducers, agricultural gearboxes, tractor gearboxes, car gearboxes, pto push shafts, unique reducer & relevant equipment elements and other relevant products, sprockets, hydraulic technique, vaccum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, 6mmdef Shade Moissanite CZPT In excess of Examination Drill Pen Miami Bracelet Necklace Men’s Cuban Link Chain Silver Plated Gold 1 Pcs 925 hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. additionally, we can make tailored variators, geared motors, electrical motors and other hydraulic items in accordance to customers’ drawings.We provides a trustworthy gurantee for the product’ s high quality by innovative inspection and screening tools. specialist technological crew, beautiful processing engineering and strict handle program. In recent years, the business has been building speedily by its abundant expertise in creation, adcanced managemant system , standardized administration system, strong technological drive. We constantly adhere the concept of survial by good quality, and decelopment by innovation in science and engineering. Ever-power is inclined to work with you hand in hand and produce brilliance jointly!
Grinding Workshop
CNC Enamel Device
CNC Lathe Workshop
Figuring Heart
CNC Workshop
Warmth Remedy Equipment
3D Measurement Machinery
Gear Teeth Profile Test Machines
Certifications FAQ Q: Are you trading company or producer ? A: Our team consists in 3 factories and 2 abroad sales businesses. Q: Do you provide samples ? is it cost-free or additional ? A: Yes, we could offer the sample for free of charge demand but do not shell out the expense of freight. Q: How lengthy is your shipping time ? What is your phrases of payment ? A: Typically it is forty-45 times. The time might range based on the solution and the amount of customization. For standard goods , the payment is: 30% T/T in advance ,stability just before shippment. Q: What is the actual MOQ or price tag for your item ?A: As an OEM company, we can offer and adapt our products to a vast range of requirements.As a result, MOQ and price tag could drastically vary with dimension, material and more specs For occasion, high priced goods or standard goods will usually have a reduce MOQ. Please contact us with all relevant specifics to get the most exact quotation. If you have another concern, you should come to feel totally free to get in touch with us.
Packing & Delivery

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Professional Electric Hydraulic Worm Gear Unit Ball Plug Valve Operator Actuator Gearbox for wholesales     supplier China Professional Electric Hydraulic Worm Gear Unit Ball Plug Valve Operator Actuator Gearbox for wholesales     supplier
editor by czh 2023-02-27

China Custom-Made Mechanical Speed Reducer Shaft Mount Gear Box supplier

Product Description

Product Description

Helical Bevel gearbox

H.B series gear units undertake currency structure and may remodel into speral reducer in accordance to customer’s necessity.

The housing of 1 dimension can understand parallel shaft,appropriate-angle shaft types and horizonal,vertical mounting modes.Variety of elements is reducible,the number of reducer’s mode is augmentable.

Seem-absorbable structure,massive floor,big supporter lessen temperature and noise,sophisticated grinding procedure of cylindrical equipment and bevel gear boost balance and transmit electricity far more efficeintly.

Input method:motor connected flange,shaft enter.

Output method:strong shaft with flat essential,hollow shaft with flat essential,hollow shaft with shrink disk,hollow or reliable shaft with involute splines,solid shaft with flange.

Mounting method:Foot-mounted,glange-mounted,swing base-mounted,torque-arm-mounted.

H.B sequence contain dimensions 3~26,amount of stages is 1~4,ratio is 1.twenty five~450,combing with R series and K sequence,ratio will be increased.

Substantial precision quality with Gleason and Hofler grinding machineBetter meshing of gearsTop manufacturers bearings and oil sealLong operate lifeLow noiseNo oil leakageCompact design, powerful and solidBetter cooling propertyCustomized style avaialbeDiversified assortment catering for power.

Comprehensive Images

 

Product Parameters

Δ Potent gearbox with unique principle made for hefty-obligation conditions.
Δ Exceptional ecological design and style provides luster to your manufacturer graphic.
Δ Compact folding line arrangement structure, with ten% increased torque transmission ability and load shock resistance.
Δ The FEA layout of the housing enhances the stability of procedure by 30%.
Δ The massive-modulus equipment design and enhanced bearing arrangement make certain higher reliability and for a longer time provider life.
Δ Up to 90% modular design and style, international generation, quicker creation and logistics cycles.
Δ Larger electrical power density can help save you installation space and the all round composition is a lot more compact.
Δ Substantial dependability and prolonged design daily life can successfully reduce your use price and maintenance value.

Packaging & Shipping

 

Firm Profile

Ma’ an Shan Specific Transmission Engineering Co., Ltd. is a higher-tech organization contributive backbone of which organization empolder,look into,make higher speed& weighty load gearbox,with the advance technological innovation,outstanding tools,all sorts of inspection&check strategies and the effect high quality management program.It produces all types of large speed&heavy load,precision,difficult flank gear,crown gear couplings and worm equipment equipment screw jacks.The merchandise of the firm are widely utilized in the region of metallurgy,building material,petrochemical market,cement,colliery and common machinery.

 

FAQ

Q:Are you investing organization or manufacturer?
A: We are company with in excess of 20 years’ expertise.

Q: How extended is your supply time?
A: Normally it is inside 10 days if the products are in stock, for products produced as for every order, it is in 35 times following affirmation of order.

Q: How long ought to I hold out for the suggestions after I deliver the enquiry?
A: Usually inside of twelve hrs.

Q: What data must I give you to affirm the merchandise?
A: Product/Size, Transmission Ratio, Pace, Shaft instructions & Purchase quantity and so on.

Q: Hong extended is your solution guarantee?
A: We supply twelve months warranty from departure day of the goods.

Q: What is your payment phrases? T/T 100% in progress for quantity significantly less than USD10000.-, thirty% T/T in advance , stability just before cargo for sum previously mentioned USD10000.
 

 

 

 

US $100-200
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Cement,Steel Industry,Paper,Oil&Gas,Sugar,Food
Function: Change Drive Direction, Speed Changing, Speed Reduction
Layout: Horizontal or Vertical
Hardness: Hardened Tooth Surface
Installation: Horizontal or Vertical
Step: 1,2,3,4

###

Customization:
US $100-200
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Cement,Steel Industry,Paper,Oil&Gas,Sugar,Food
Function: Change Drive Direction, Speed Changing, Speed Reduction
Layout: Horizontal or Vertical
Hardness: Hardened Tooth Surface
Installation: Horizontal or Vertical
Step: 1,2,3,4

###

Customization:

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Custom-Made Mechanical Speed Reducer Shaft Mount Gear Box     supplier China Custom-Made Mechanical Speed Reducer Shaft Mount Gear Box     supplier
editor by czh 2023-01-27

China Best Selling Gear Box for Rice Husker Rice Huller Machine supplier

Merchandise Description

Solution Description

This equipment box has strong points of minimal sounds,stable transmission,and higher-toughness of gear,excellent security of shift,and no-leaking
oil.

Merchandise Specs

Product Web Excess weight(KG) Enter Rotational Speed (R/Min) Wind Inhaling Volume(m³/H)
TBSL5.5 eighty 1440 520*453*328
TBSL7.five 150 1440 722*456*322

 

Packaging & Shipping and delivery

 

Organization Profile

 

FAQ

 

US $750
/ Set
|
1 Set

(Min. Order)

###

After-sales Service: 1year
Warranty: 1year
Type: Rice Mill
Application: Flour, Beans, Wheat, Rice flour
Voltage: 380V
Press Materials: Rice

###

Customization:

###

Model Net Weight(KG) Input Rotational Speed (R/Min) Wind Inhaling Volume(m³/H)
TBSL5.5 80 1440 520*453*328
TBSL7.5 150 1440 722*456*322
US $750
/ Set
|
1 Set

(Min. Order)

###

After-sales Service: 1year
Warranty: 1year
Type: Rice Mill
Application: Flour, Beans, Wheat, Rice flour
Voltage: 380V
Press Materials: Rice

###

Customization:

###

Model Net Weight(KG) Input Rotational Speed (R/Min) Wind Inhaling Volume(m³/H)
TBSL5.5 80 1440 520*453*328
TBSL7.5 150 1440 722*456*322

Key Market Insights Related to Worm Reduction Gearboxes

A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
gearbox

Backlash measurement

Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.

Worm reduction gearboxes

Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
gearbox

Worm reduction gearboxes with closed bladders

The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.

Shaft arrangement of a gearbox

The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
gearbox

Mounting of a gearbox

In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.

China Best Selling Gear Box for Rice Husker Rice Huller Machine     supplier China Best Selling Gear Box for Rice Husker Rice Huller Machine     supplier
editor by czh 2023-01-16